Every carpenter or woodworker has needed a pair of sawhorses at some point. I've used them for hundreds of tasks, including as a sturdy base for a table saw. This set of saw horses is stackable, very solid (they will hold as much as 500 pounds each if properly built) and very easy and inexpensive to build. Once you have a set, you'll find hundreds of uses for them, not only in the wood shop but around the house as well.
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
You’ll need a long screwdriver with a square blade that is very heavy duty. This gives you a lot of torque. You’ll also need a small and medium slot screwdriver. For working on cabinets or tight places in woodworking, you’ll need a screwdriver with a thin shank so that you can reach screws that are inside of deep holes. This is accomplished with a cabinet screwdriver. Get a couple of medium Phillips head screwdrivers, and a stubby one too, for those tight places. You may also want a ratcheting screwdriver.
Slice, dice and serve in style on this easy, attractive board. We’ll show you a simple way to dry-fit the parts, scribe the arc and then glue the whole thing together. We used a 4-ft. steel ruler to scribe the arcs, but a yardstick or any thin board would also work. Find complete how-to instructions on this woodworking crafts project here. Also, be sure to use water-resistant wood glue and keep your board out of the dishwasher or it might fall apart. And one more thing: Keep the boards as even as possible during glue-up to minimize sanding later. For great tips on gluing wood, check out this collection.
This is another wood table but this time with a more elaborate design. Instead of using a large log, this time you’ll need several small ones. The idea is to cut them to the same height and to try to create a mosaic with them. You can glue them together and you can also wrap a piece of rope or something similar around them. You should be able to create an original coffee table.
To save money, we keep the temp in our shop down low when we’re not in it and crank up the heat when we return. But even when the air temperature hits 70 degrees F, the concrete floor is still Minnesota-cold. We tried a space heater under the bench, but it broiled the shins and still left us with cold feet. So we recently bought a foot-warming mat, and now our feet stay toasty warm. Plus, it uses a fraction of the electricity and is a lot safer than a space heater. The mat is produced by Cozy Products. The good folks over at Cozy suggest putting a chunk of cardboard underneath it if you use it on flooring that could fade from the heat, like carpet or wood.
If you’re looking for ways to rehab an old table, this charred wood table is a fairly simple project that requires just a few hours of work. I used the charred appearance boards to create a new tabletop for my porch table. The old table top needed to be painted or replaced, so I thought these boards would make for a gorgeous, fresh look for the table. The table base is actually an antique from Europe. I love rescuing old pieces. Using the charred wood for a new table top is the perfect way to update it and make it usable again.
This DIY has a bit of a backstory: In my basement workshop—as a byproduct of about a half dozen previous projects—I’d managed to accumulate a small mountain of scrap wood. Though the pieces varied in size, most were 2×4 boards. For weeks, I pondered the question of how to use them. There wasn’t enough material to build anything substantial, but at the same time, this was much more wood than I would feel comfortable chucking or committing to kindling. I suddenly seized on the idea of turning those leftover boards into a rustic tabletop, but then I let the project momentum slow to a creep, and in the blink of an eye another few weeks had gone zooming by. Things finally came to a head one day when I was scanning the local giveaway listings. There, I discovered that one of my neighbors was trying to get rid of an old metal garden table. Upon seeing the pictures, I knew immediately that this would be a great table to top with the scrap wood surface I’d been planning to make with all those 2x4s!
A layout square, or combination square, comes in 6” and 12” sizes. Most woodworkers use the 6” model, simply because it’s easiest to carry around. Also, most of the stock you’ll use will be no bigger than 6” wide, so 12” is overkill. The layout square is a triangle that you can use to mark square cuts on stock. Once you measure the length of the cut, you line up the layout square with the edge of the board. The short side will give you a straight, square cut across the end grain. You can also measure off angles with the layout square. This helps when you’re trying to measure for a bevel on a table saw, or marking a cut for a miter saw. You can even use your layout square to determine an existing angle. Just be sure to buy one made of metal. The plastic ones are not only fragile, but they also can warp, making them pretty useless.
Woodworkers are a social bunch, and there are a few popular forums where people share thoughts on tools, discuss technique at length, and—of course—upload their plans. Some of the most active online woodworking communities include Lumberjocks, Woodworking Talk, Wood Magazine, WoodNet, Kreg, and Sawmill Creek. Search those to see if they have what you’re looking for (either with their built-in search tool or with Google’s site-specific search, e.g. site:lumberjocks.com side table).
An assortment of chisels should be part of every workbench. Chisels are not just for wood carvers. Any woodworker will need chisels to clean out joints and saw cuts. Look for chisels made of high-alloy carbon steel or chromium-vanadium alloyed steel. Hardwood grips are best, especially if they have metal caps on them. This will keep the end of the handle from becoming malformed when you hammer on it.
With a collection of workshop tools--whether for construction jobs or for around the DIY house projects--it’s top priority to make sure all of your tools are in the best shape and are taken care of. Tools don’t come at a cheap price, so proper care is essential in order for them to last for a long time. Unfortunately, after much usage, wear, tear, and rusting of tools tend to happen. Luckily, at Bora Tools, we sell a vast variety of workshop accessories that are specific to cleaning and restoring needs. From waxes, polishes, rust removers, to covers, racks, and more, we have an abundance of products that are designed to keep your high-quality, expensive tools in prime condition all year round.
Probably the next most useful shop accessory is a large work table. I like to use a portable table that can be moved around the shop as needed. This particular table, which you can build by clicking on the link above, is lightweight yet sturdy and has retractable casters. When you want to move the table, simply lift each end and the casters lock into place to allow the table to roll. Once you get it into position, pull the cord on each end and the casters retract, so the table won't move.
Carefully lay the top down and attach pipe clamps at roughly 1' intervals. Slowly tighten each pipe clamp in a consistent fashion until the gaps disappear. Small amounts of glue can be removed when dry; scrape up any puddled glue with a plastic putty knife. To minimize sanding later, avoid working glue into the top of the wood. Let the top set overnight.
Okay, let’s stain this beast. I should explain that we used Rustoleum’s Dark Walnut Ultimate Wood Stain, but we did it wrong. We failed to mix it well before applying it, resulting in a color we really liked–but not the color this stain is designed to create. When we came back to do a second coat, we stirred it well, resulting in a coat that looked like purple paint. I had to sand it off and start over. So, don’t follow my lead here–follow the can’s directions and TEST before staining all of your new masterpiece!