Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½ x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only. I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
Hey Cara – We bought MinWax wooden stain in Cherry (the teeny, tiny can) and one other color, but it has been misplaced in the garage somewhere. We picked up sample sized containers of paint in Satin finish (we bought them at Lowe’s so it was Olympic brand). I just found pretty blue and dark red paint chips and the paint counter guy did the rest! Hope that helps – happy to answer questions if you need any more info
Every carpenter or woodworker has needed a pair of sawhorses at some point. I've used them for hundreds of tasks, including as a sturdy base for a table saw. This set of saw horses is stackable, very solid (they will hold as much as 500 pounds each if properly built) and very easy and inexpensive to build. Once you have a set, you'll find hundreds of uses for them, not only in the wood shop but around the house as well.
If you already have a workshop and the skills for woodworking, you will need to make sure that you have some reliable woodworking plans at your disposal and the necessary woodworking tools to complete the projects you wish to make. There are some websites that offer free woodworking plans, but they are often incomplete or lack sufficient detail to understand properly and this will lead to frustration and loss of interest in woodworking. After spending many years building up your collection of fine woodworking tools and learning to use them, you will no doubt have some neat skills under your belt. Now to make full use of these skills, you will need to find a nice project to work on, one which will do you proud and show off your fancy woodworking skills.
Example Entertainment Center: $25 for plans + $750 for materials + $1200 for good quality tools = $1975. Less than a few grand! Of course you don't have to buy brand new tools; search the sale lists online (i.e. Craigslist, Freecycle.org, etc.) in your area. You are sure to find some good deals on power tools and even materials! (A good set of tools includes a table saw, miter saw, nail gun and compressor and four piece cordless tool set.)
For an artisanal look, you can use woodworking hand tools. These are easy to use, lightweight and require no batteries or power cords to operate. Many hand tools are covered by multi-year or even lifetime warranties for extra protection and value. Set up your pieces with the most expertly crafted woodworking hardware, such as hinges, pulls and knobs to create a final product that you can give as a gift, sell or just display proudly.
Some tools required to build a picture frame are a table saw, miter saw, measuring tape, wood glue etc. A table saw with a backing board and miter gauge can be used to get the right angle and lengths of picture frame every time. You can use builders square to arrange the final cut pieces before nailing, screwing or gluing. Check out the video tutorial below for more details.
Bought 2 of these, one for the wife and one for me. We have a project we are doing that required cutting lots of MDF(medium density fiberboard) which is not good for you to breathe or get in your eyes (very tiny particles). I picked these because people said they worked well with glasses (which i wear) and because they had full protection from flying debris and also from the airborne dust.
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
OK, the Long Ranger’s been around since Marconi. But we love it. Simply put, this Long Ranger III Remote Dust Collector Switch is a remote system for turning on your dust collector out in the shop from whatever tool you’re operating. It plugs into the wall, you plug your dust collector into that and you’re done. Push the button on your remote and it fires right up. It’s saved us about two years and 1,300 miles of walking back and forth to the dust collector switch.
Using an orbital or belt sander, carefully sand down the tops of the legs (1/16" high) until even with the top. Sand any rough spots or glue marks. The table, gutter and legs can now be painted, stained, polyurethaned or waxed. Walnut-tinted furniture wax was used to finish the table shown. Apply several coats of wax over the course of several days to fully saturate the wood grain.
Building a table is one of the most deceptively simple woodworking projects going. What could be easier than gluing up a few boards and applying a finish, right? But reality is often surprising, because building a top for that table can go wrong in ways you might not realize until it’s too late. Here are my favourite tabletop construction tips, plus advice on how to avoid trouble.