By video tutorial, you will get step by step process instructions of making a nice wooden folding sling chair from scratch. However, my first wooden chair was not the best one, but it was good enough to motivate me to make some more folding chairs like this one. If I can make this, you too can make one yourself. You can browse the internet for more folding sling chairs ideas and start making one now.
If planks are slightly cupped or twisted, have them planed at a local millwork shop or borrow a tabletop planer and tackle the job yourself. If planing yourself, first check planks for and remove nails and excess dirt*. Run planks though the planer, stripping a small amount of wood from each side as you plane. While the board is going through the planer, manually adjust the depth of the cut to compensate for irregular thickness (or twist) over the board’s length. You can hurt yourself or damage the board or planer if you do not manually adjust as you go. Keep running boards through the planer until the blade has lightly stripped each surface. Next, rip boards on a table saw to create straight edges; planks do not have to be identical in width.
The most commonly purchased claw hammer is the 20 oz. size. It’s heavy enough to easily drive nails but easily manipulated when pulling nails. While wooden handles are picturesque, they may not stand up to the strain if you have to pull a lot of nails. Hammers with a steel handle, or even fiberglass, will be stronger. However, these won’t absorb the vibrations from driving nails the way a hickory handle will. You’ll also need to make sure the fiberglass and metal handles have a rubberized grip for control and comfort. If you’re going to be driving a lot of nails, the wooden handled hammer will be better for reducing stress on your hand, and wrist, too.
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If you want your table top -- any table top -- to actually ast without bowing/cupping/twisting, you MUST attach it in a manner that allows for seasonal wood movement. Wood is an organic product, and it naturally expands and contracts with changes in temperature and humidity. I'll post link below to a couple of options that you can cheaply buy which will allow you to securely attach a tabletop while still giving the wood the flexibility to move with the seasons. When you buy decently-made furniture at a store, they all accommodate for this one way or another. Don't just screw the top down to the legs or the skirt...you'll regret it later on.
Using pocket holes to attach the stool base to the stool top prevents the top from moving during seasonal changes. It’s also not a good idea to drive screws through the edge of the apron into the table top. Over time the top could crack or the top could have enough force to push or pull the joints of the base apart. Skate over to Mistakes with Wood Can Cause Your DIY Furniture to Crack to see more about how I incorrectly attached the top on the stool.
Touch ‘n Foam’s Gel Foam Subfloor Adhesive might make you want to chuck your caulking gun for good. It comes in a can and dispenses just like the spray-foam insulation everyone is familiar with. It lays down a bead way faster than tube adhesives but without the endless, wrist-busting trigger squeezing. And you’ll be able to keep working up to 10 times longer without stopping to reload. There’s no downtime due to wet or frozen lumber, and the can is reusable up to 15 days. To use Touch ‘n Foam Subfloor Adhesive, you’ll need an applicator gun (the same one used for expanding foam). There’s also a 46-in.-long barrel for the applicator gun that will save your back from a whole lot of bending over.
With all boards sitting in your main pipe clamps ready to come together under pressure, apply smaller clamps across each joint at all board ends. This aligns the boards perfectly, at least at the ends, anyway. Depending on how your boards behave along the rest of their length, you may or may not need cauls. These curved pieces of wood get clamped across the glue-up, top and bottom, aligning the boards vertically and minimizing steps between them. I use 1” x 4” lengths of hardwood for cauls, with one edge planed to a curve so the ends measure about 2 1/2” wide.
It’s important to have an understanding of wood when building DIY furniture projects. Not just how to cut, and assemble with wood but also to understand how it works. In Mistakes with Wood Can Cause Your DIY Furniture to Crack we talked about how wood is hygroscopic. Simply put, hygroscopic means it absorbs moisture from the air. Seasonal changes cause wood to absorb and release moisture.
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