Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½ x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only. I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
Okay, let’s stain this beast. I should explain that we used Rustoleum’s Dark Walnut Ultimate Wood Stain, but we did it wrong. We failed to mix it well before applying it, resulting in a color we really liked–but not the color this stain is designed to create. When we came back to do a second coat, we stirred it well, resulting in a coat that looked like purple paint. I had to sand it off and start over. So, don’t follow my lead here–follow the can’s directions and TEST before staining all of your new masterpiece!
This tool is specialized for the task of making shingles. The strange name comes from the antiquated word "froward," which means "away," in reference to the direction that the tool cuts. To use it, place the froe, blade down, on the edge of a log length, then hit the top of the blade with a wooden club, forcing the froe into the log. Next, pull the handle toward you and pry off a thin slice of the log. Voilà... shingle! Since buying a box of square-edged shingles is significantly less effort than making each and every one by hand, this tool has long since passed its heyday. But it still can be used to build up the kindling pile.
Hey Great Article,Thanks. 4 months ago, I started looking for woodworking.The industry is extremely interesting,but I have problems with how I can do it.My uncle who has been doing more than me in this industry,has suggested to me to follow Teds plans.Do you think it’s a good move to follow these plans??I keep reading good reviews about Teds plans but I am unsure if it will still work on me.At this time I can purchase these plans at a very low price,so if possible can you leave me feedback on wether I should do it or not. It would mean a lot coming from an expert in this field.
The next part of the custom woodworking transaction is a visitation to the actual site where the furniture is going to be placed. The woodworker determines if the design is doable. If it is, he advises the client of the final cost. Once the design is approved and the contract is signed, the construction of the project can begin. Some woodworkers require advance payment before the construction can commence.
Because we were putting our new table cover over our existing table, we needed a rim that would hold it in place that was made of 1x2's. The 1x2's are an inch and half wide so adding two of those adds three inches overall to the length and width. I also added an extra 1/8" overall to both the length and the width so that there was a gap underneath so that the table could easily come on and off.
After all slots are cut, stand each board on end and coat the edge of jointed side with wood glue. Next coat the biscuits with glue. Insert biscuits in one side only of each board, then insert glued biscuits in the empty joint of the next board. Assemble planks in order until the top is complete. Don't worry about small gaps. Next, carefully lay the top down and attach pipe clamps at roughly 1' intervals. Slowly tighten each pipe clamp in a consistent fashion until the gaps disappear*. Small amounts of glue can be removed when dry; scrape up any puddled glue with a plastic putty knife. To minimize sanding later, avoid working glue into the top of the wood. Let the top set overnight.