Clamp curved caul edges inwards so they align tabletop boards in the middle, then torque up the main clamps to draw the boards together. If the width of boards you’re using allow it, pre-glue boards for your tabletop in sections that are just narrow enough to fit within your thickness planer. Run these through the planer to clean and level the glue joints, then move back to clamps for final glue up. Working in stages like this reduces the number of glue joints you need to sand smooth and level later.
Photographer/filmmaker Brett Foxwell, who has expertise with both stop-motion and time-lapse techniques, created this very surprising video by shaving logs down layer-by-layer, then stitching still shots of the cross-sections together: WoodSwimmer from bfophoto on Vimeo.Writes Foxwell: I became fascinated with the possibilities of a sci-fi world based on the
With a collection of workshop tools--whether for construction jobs or for around the DIY house projects--it’s top priority to make sure all of your tools are in the best shape and are taken care of. Tools don’t come at a cheap price, so proper care is essential in order for them to last for a long time. Unfortunately, after much usage, wear, tear, and rusting of tools tend to happen. Luckily, at Bora Tools, we sell a vast variety of workshop accessories that are specific to cleaning and restoring needs. From waxes, polishes, rust removers, to covers, racks, and more, we have an abundance of products that are designed to keep your high-quality, expensive tools in prime condition all year round.
Even a small tabletop presents a challenge if the boards you glued together have stepped-shaped misalignments where they meet because of warping. Yes, you can sand these off, but the more topographical sanding you need to do, the less flat and regular your finished tabletop will be. The flatter and better aligned your boards are when they’re in the clamps, the happier you’ll be later. This is where end clamps and gluing cauls can help.
This tool is specialized for the task of making shingles. The strange name comes from the antiquated word "froward," which means "away," in reference to the direction that the tool cuts. To use it, place the froe, blade down, on the edge of a log length, then hit the top of the blade with a wooden club, forcing the froe into the log. Next, pull the handle toward you and pry off a thin slice of the log. Voilà... shingle! Since buying a box of square-edged shingles is significantly less effort than making each and every one by hand, this tool has long since passed its heyday. But it still can be used to build up the kindling pile.
Taking cabinet building to the next level I wanted to take another step in my building and see if I could build a cabinet without the use of screws. My wife found the plans in an old Woodsmith Magazine and asked me to build the largest bookcase of the set. My plan was to build the entire cabinet using dowels instead of screws, dado slots instead of pocket hole joinery and biscuit joints. Using rough oak purchased from a local lumber mill, I milled and sized the lumber to the specifications to create this book cabinet with 5 shelves. It was time to replace a number of older pine book cases in the house. Instead of using the traditional pocket hole joinery, the sides, shelves, doors and face frame were all joined using 3/8” dowels,biscuit joints, dados and glue. I used tempered glass for the doors for safety which I was able to purchase locally. The glass vendor recommended using silicone caulk to secure each pane before applying a few small mirror catches on all the sides. The doors were each hung with 3 Ball-Tip Full Back-to-Back Wrap-Around Inset Hinges. Finished with Minwax English Chestnut and homemade wiping polyurethane, this cabinet will stand the test of time and hopefully become a keepsake that is passed down through generations. *DISCLOSURE: Some of the links in this post are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU!
There are lots of clear finishes. But for a combination of usability and durability, you can’t beat polyurethane. Oil-based poly, which dries slower than water-based, is best for beginners because it allows more working time. The other important difference is clarity: Water-based poly is absolutely colorless, while oil-based has an amber tone, which can be good or bad depending on the look you want.
Rolled-on poly looks terrible at first, but the bubbles disappear in minutes, leaving a smoother surface than most of us can achieve with a brush. Beware of ridges formed by the edges of the roller and humps where you start and stop. You can minimize both of those flaws by applying lighter coats. We experimented with several kinds of rollers and got the best results with microfiber mini rollers. We also tried rolling on water-based poly; don’t do it.
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
A quality wood moisture meter is vital to the long-term success of any woodworking project you put together. Lumber mills try to dry their batches of lumber according to the intended end product destination. That is, if the wood is harvested in the wet Northeast, but is going to be shipped to the arid Southwest, it will be dried more than wood kept in the Northeast for use by woodworkers. The success of your woodworking project, from wood flooring to kitchen cabinets to fine furniture, depends on the correct moisture content levels of the woods you use for your area of the country.
Now, the project starts to get really interesting. While I knew that I would use pocket-hole joinery (my latest obsession) to assemble the tabletop, I couldn’t decide how to finish the wood. There were three different cans of Minwax Gel Stain on my shelf, in three different colors—Hickory, Cherrywood, and Honey Maple. In my head, I could make a credible argument in favor of each one. And though it would have helped to know where the table would eventually go, that was another question I couldn’t answer. Then it hit me: Rather than choose one stain, why not use them all? After all, I was constructing the tabletop from scraps, so it was going to have a homemade, mosaic look no matter what. In the end, using multiple stains would emphasize the rustic effect the table was going to achieve. Perfect! From there, having fought my way to a project plan, the rest came easy. Read on to see how I built the tabletop, then stained and sealed it with Minwax.
Although it’s tempting to use a random orbit sander to smooth your table top at the final stages, I never do. Finish quality is the reason why. Random orbit sanders often leave behind swirl marks that don’t show up until finishing time. A better option is to complete the sanding process by hand, using 180-, then 220-grit paper only in the direction of wood grain. The finish of a tabletop is more closely examined than wood finishes anywhere else, so you need to eliminate all flaws.
The client then explains the furniture he wants. In detail, he describes the dimensions, moving parts, the features of the furniture and his budget for such work. The woodworker takes note of the information and gives the client an estimate. After a day or two, the woodworker gives a preliminary design of the item the customer wishes to have. The design could be revised if the customer wishes to alter it. The first exchange of money, the payment of the design fee, usually happens here.
Rachel Teodoro and Holy-Craft.com, 2010-present. Unauthorized use and/or duplication of this material without express and written permission from this site’s author and/or owner is strictly prohibited. Excerpts and links may be used and up to one photo can posted, provided that full and clear credit is given to Rachel Teodoro and Holy Craft with appropriate and specific direction to the original content.