If you want your table top -- any table top -- to actually ast without bowing/cupping/twisting, you MUST attach it in a manner that allows for seasonal wood movement. Wood is an organic product, and it naturally expands and contracts with changes in temperature and humidity. I'll post link below to a couple of options that you can cheaply buy which will allow you to securely attach a tabletop while still giving the wood the flexibility to move with the seasons. When you buy decently-made furniture at a store, they all accommodate for this one way or another. Don't just screw the top down to the legs or the skirt...you'll regret it later on.
Behind every great woodworking piece is a great woodworking plan. Even the classic furniture makers of the 18th and 19th centuries worked from detailed precision drawn plans. This is how we are able to make such genuine looking reproductions of the works of the famous furniture makers of old; the master woodworker’s plans are still extant. Many different styles and designs are available, from all different periods in history, to modern designs from this century. Working with the right woodworking tools a skilled woodworker can make any piece of furniture; however fancy the detail is, if he has an accurate woodworking plan to work from. Once you have reached a certain skill level in your woodworking techniques, you will be able to create a masterpiece which can be handed down through your family for future generations.
If you don’t intend to finish the wood, you can probably safely skip this step. But for me, it was crucial to sand each board, not only to ensure a level tabletop, but also to give the stain a surface to which it could easily adhere. Of course, no matter how much sanding you do, some woods (2x4s included) are not milled for finish work and may never get totally smooth. But that was fine with me, as I figured that any imperfections that remained in the end would work to underline the rustic quality of the piece. It was in that same spirit that, in the process of sanding the boards (with fine-grit paper, always in the same direction), I opted not to sand down a few of the chatter marks left by the sawmill. I knew the stain would take to the wood a bit differently in those spots than elsewhere, lending the tabletop a further layer of charm—or so I hoped. Once I was done sanding, after thoroughly cleaning each board with a moist tack cloth, I let enough time pass for the wood to dry out completely.
Breaking down heavy sheet-goods on a jobsite table saw is difficult, and dang near impossible when working alone. That’s where a track saw comes in handy. A good quality track saw can produce cabinet saw results out on any job. Now, this portable tool is even more portable. The FESTOOL TSC 55 is a cordless saw that has the same features and performs just as well as FESTOOL’s corded saw, including the cut capacity and blade speed. It also has a collection bag that actually works, collecting up to 90% of the dust. The batteries are compatible with other FESTOOL products and the saw runs on their standard tracks.
Diablo's 3 piece Adjustable Cabinet Router Bit Set Diablo's 3 piece Adjustable Cabinet Router Bit Set features a rail and stile bit set and a Double Shear raised panel bit. Featuring TiCo carbide with titanium these bits provide a long cutting life and ultra-fine finish. Perma-Shield Diablo's high performance coating reduces friction and build-up on the bits. The ... More + Product Details Close
Drill pocket holes from the outer boards to the inner board. Drilling the holes before adding screws prevents the boards from cracking. To create the holes, measure along the sides of the center board. Mark it about every 7 in (18 cm). You will need to use a very long drill bit, about 3 in (7.6 cm) wide, called a pocket hole drill bit. Drill at an angle down through the side boards and into the side of the center board every 7 in (18 cm).
Here’s an old woodworking adage I enjoy ignoring: “measure twice, cut once.” Honestly, I measure nonce and cut thrice. I often eyeball it. I use pieces I’ve already cut to measure what I need to cut. It’s not a great habit, but I prefer it to measuring everything. And the results usually aren’t that different. At least that’s what I tell myself. I ended up having to sand down the ends of the 2×12’s running the length of the table (where they meet the aprons) because they weren’t exactly the same length.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
You might be able to reproduce the same concept that the table with leaves has. Instead of putting the clips on the underside of the table (since that would not allow it to lay flat over the existing table) perhaps you could get smaller hooks and place it on the underside where it overhangs on the side. Would be a little more work, but definitely cheaper than a new table. 😉
To save money, we keep the temp in our shop down low when we’re not in it and crank up the heat when we return. But even when the air temperature hits 70 degrees F, the concrete floor is still Minnesota-cold. We tried a space heater under the bench, but it broiled the shins and still left us with cold feet. So we recently bought a foot-warming mat, and now our feet stay toasty warm. Plus, it uses a fraction of the electricity and is a lot safer than a space heater. The mat is produced by Cozy Products. The good folks over at Cozy suggest putting a chunk of cardboard underneath it if you use it on flooring that could fade from the heat, like carpet or wood.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
THANKS ERIC! A few weeks ago we met Eric and Vicki Rhoten at the Work Bench Conference in Atlanta. We hit it off immediately, as we both have a passion for woodworking. As we were discussing our businesses, Eric mentioned how difficult it is for him to get certain woods in Arizona. We are blessed here in Tennessee to have many mills including a local cedar mill. I offered to send Eric some samples to try and that’s what this video is about. Eric does an awesome job demonstrating how he turned one of the pieces into a beautiful piece. We loved seeing the wood we sent turned into this awesome piece of art. Great job Eric! Need some wood? If you’re interested in getting your own pieces of cedar, we’ve put together some basic options and pricing. Since wood can be pretty heavy the mailing costs can be high, so we’ve found the sweet spot is three pieces of wood in a flat rate USPS box, to get the most wood for the price of mailing it! We’ll have a shopping area up very soon, but meanwhile use this form to contact me.
Okay, let’s stain this beast. I should explain that we used Rustoleum’s Dark Walnut Ultimate Wood Stain, but we did it wrong. We failed to mix it well before applying it, resulting in a color we really liked–but not the color this stain is designed to create. When we came back to do a second coat, we stirred it well, resulting in a coat that looked like purple paint. I had to sand it off and start over. So, don’t follow my lead here–follow the can’s directions and TEST before staining all of your new masterpiece!