Consider building your tabletop out of boards about 6" wide (1x6 or 2x6), or close in size (I use x4 and x8 boards on occasion). If you go smaller, you'll be adding more joints, which means more pocket holes and more sanding. If you go with a wider board, the board itself may cup over time, creating high and low points on your tabletop. I personally find x6 boards to be that happy medium.
One of the best stud finders you’ll ever use is the Franklin Sensors ProSensor 710. It’s unique in that there’s a whole bar of red lights that light up whenever it detects a stud. Unlike other sensors, which have a single light that stays on as it passes over the wood, the lights on the 710 tell you exactly where the wood stops and starts. No guesswork. Push a button, drag it over the wall and those hidden mysteries reveal themselves. You won’t even need to read the directions!
The Milwaukee REDSTICK can be used to screed, smooth, and level. Once you’re done, the level is preposterously easy to wipe clean. The REDSTICK also has all the great features you would expect from a Milwaukee level. SHARPSITE Vial Technology makes the magnified bubble easy to read and the REDSTICK’s magnesium core keeps the level from breaking down. The Milwaukee REDSTICK Concrete Levels are available in 24-in., 48-in. and 72-in. lengths starting at $99.99.
Okay, let’s stain this beast. I should explain that we used Rustoleum’s Dark Walnut Ultimate Wood Stain, but we did it wrong. We failed to mix it well before applying it, resulting in a color we really liked–but not the color this stain is designed to create. When we came back to do a second coat, we stirred it well, resulting in a coat that looked like purple paint. I had to sand it off and start over. So, don’t follow my lead here–follow the can’s directions and TEST before staining all of your new masterpiece!
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
Creating a classic toy: One of my favorite shop projects is to create children’s cedar building blocks from rough Tennessee red cedar. These came about after I built my first Adirondack chairs and I had a large amount of scrap wood left over. Our first granddaughter had just been born and we decided to build a set of building blocks. Since that first set of blocks was made I’ve delivered hundreds to young children all across the country. Hearing the stories of the kids playing with these for hours and seeing the joy on their faces is what it’s all about. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! Start with Rough Cut Cedar These blocks start with rough 2×4 and 2×6 cedar lumber purchased from my local cedar mill. I use my Ridgid Power Tools Surface Planer to bring the wood into smooth milled lumber. Over to the SuperMax Drum Sander to sand the wood as much as possible. The goal is make sure the wood is as soon as glass. Then the wood goes into my Ridgid table saw to be milled into ¾ x ¾, 2 x 2 and ¾ x 2. Once the pieces are cut to proper width its over to the Grizzly Band saw to cut the blocks to length. I tried to do this on my sliding miter saw, but found I could not control the blocks well enough and the saw blade would cause them to either get jammed or fly across the shop and be ruined. Block Sizes These blocks come in a number of rectangle and square sizes. ¾ x ¾ x 2”, 4” and 6” ¾ x 2 x2’, 4” and 6” 1 ½ x1 ½ x1 ½ 2 x2 x 2”, 6” Final Step by Hand The last step is to take them to the Ridgid Oscillating Sander and round over the edges and corners to keep them safe. Because we handle them multiple times it gives is the opportunity to clear out any misfits and chipped blocks. Watch the process here. At one point we were coating them with a finish used for salad bowls but they were hard to dry without leaving ridges from the drying racks or drips that needed to be sanded off. It was recommended/suggested by a number of mothers that we not put anything on them. The beauty of these blocks is they hold the smell and are safe to play with. They provide hours of fun when stacking and building. I have watched the little ones learning how to pick things up grab and hold them. Available to purchase on Etsy Interested in having your own set? We have a limited amount available for Christmas 2018 with or without the hand made wooden
Oh do I need this!! I have been trying to remove the damaged veneer from a great antique table, but after many hours I think I will have to give up and try a new top. I want to make sure I understand……If I have a good base on the table, I just cut the board lengths I need and glue to the origianl table top? Do I need to secure the new top with screws from the bottom? I think the boards will give this table a whole new life. I can’t wait to finish it. Thank you so much for being here TODAY!
Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½ x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only. I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
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