Breaking down heavy sheet-goods on a jobsite table saw is difficult, and dang near impossible when working alone. That’s where a track saw comes in handy. A good quality track saw can produce cabinet saw results out on any job. Now, this portable tool is even more portable. The FESTOOL TSC 55 is a cordless saw that has the same features and performs just as well as FESTOOL’s corded saw, including the cut capacity and blade speed. It also has a collection bag that actually works, collecting up to 90% of the dust. The batteries are compatible with other FESTOOL products and the saw runs on their standard tracks.
Touch ‘n Foam’s Gel Foam Subfloor Adhesive might make you want to chuck your caulking gun for good. It comes in a can and dispenses just like the spray-foam insulation everyone is familiar with. It lays down a bead way faster than tube adhesives but without the endless, wrist-busting trigger squeezing. And you’ll be able to keep working up to 10 times longer without stopping to reload. There’s no downtime due to wet or frozen lumber, and the can is reusable up to 15 days. To use Touch ‘n Foam Subfloor Adhesive, you’ll need an applicator gun (the same one used for expanding foam). There’s also a 46-in.-long barrel for the applicator gun that will save your back from a whole lot of bending over.
Clamp curved caul edges inwards so they align tabletop boards in the middle, then torque up the main clamps to draw the boards together. If the width of boards you’re using allow it, pre-glue boards for your tabletop in sections that are just narrow enough to fit within your thickness planer. Run these through the planer to clean and level the glue joints, then move back to clamps for final glue up. Working in stages like this reduces the number of glue joints you need to sand smooth and level later.
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Simply brilliant. Why didn’t I think of this? So we have a nearly 100 year old house. There is always something that needs repair. Thanks to whoever invented this little guy! No more mouth full of nails or screws. No more climbing up and down the ladder to get the damn screwdriver I dropped. Probably won’t hold your 16 oz claw hammer but other than that it is perfect. I love this. Highly recommend. Thanks for reading
Building a table is one of the most deceptively simple woodworking projects going. What could be easier than gluing up a few boards and applying a finish, right? But reality is often surprising, because building a top for that table can go wrong in ways you might not realize until it’s too late. Here are my favourite tabletop construction tips, plus advice on how to avoid trouble.
Crisp, tight joints are key to any great tabletop, and this is where the jointer comes in. Get help supporting boards longer than about five feet as you work. Also, if some joints don’t come together tightly, despite your best jointing efforts, try moving the boards to new locations if grain patterns permit. Some edges just naturally fit together more tightly than others. Don’t own a jointer? Pieces of planed lumber sometimes fit together just fine without jointing. Try different boards as neighbours to see which ones get along the best.
Now that you have the tools, you can build anything you want whenever you want at a fraction of the cost. Install molding, update your window casings and trimwork, build a custom closet, some laundry room shelves or whatever! Not to mention, now you can start making gifts for friends and family or building a small business. The opportunities are set by your imagination.
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Buying a pack of pre-organized furniture and project plans if you’re new to learning is beneficial for several reasons. Firstly, the packs of plans allow you to access a constant source of instructional content from wherever you are, whether you’re in your shop or want to browse for ideas. There are many plan sources out there and huge amounts of plans being produced and being posted online and in forums each day. By paying a small fee to take advantage of organized woodworking resources, it is easy to learn the best techniques faster and begin making projects you will use for a lifetime.
Here’s an old woodworking adage I enjoy ignoring: “measure twice, cut once.” Honestly, I measure nonce and cut thrice. I often eyeball it. I use pieces I’ve already cut to measure what I need to cut. It’s not a great habit, but I prefer it to measuring everything. And the results usually aren’t that different. At least that’s what I tell myself. I ended up having to sand down the ends of the 2×12’s running the length of the table (where they meet the aprons) because they weren’t exactly the same length.
One of the best stud finders you’ll ever use is the Franklin Sensors ProSensor 710. It’s unique in that there’s a whole bar of red lights that light up whenever it detects a stud. Unlike other sensors, which have a single light that stays on as it passes over the wood, the lights on the 710 tell you exactly where the wood stops and starts. No guesswork. Push a button, drag it over the wall and those hidden mysteries reveal themselves. You won’t even need to read the directions!
Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½ x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only. I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
Work at a place where you’re required to wear a steel-toe boot? Then listen up. Wolverine just introduced a new boot that’s much more comfortable but still offers solid impact protection. Instead of steel, CarbonMAX boots have a protective cap made of carbon nanotubes, making them lighter and thinner. And if anyone knows about making comfortable work boots, it’s Wolverine—they’ve been making them for more than 130 years.
The result of this project is what your wife or girlfriend would call a “Rustic,” “Barn,” or “Ranch Style” dining room table. I call it a man table, because it’s made from inexpensive wood, can take a beating, and one day your grandchildren will be serving their kids Thanksgiving dinner on it. Being the man that built that table is, well, manly. I’ve found a few similar tables on Craigslist and furniture sites, starting at around $1200. That’s absurd. I built mine for less than $200, including the chairs I bought for it.
Carefully lay the top down and attach pipe clamps at roughly 1' intervals. Slowly tighten each pipe clamp in a consistent fashion until the gaps disappear. Small amounts of glue can be removed when dry; scrape up any puddled glue with a plastic putty knife. To minimize sanding later, avoid working glue into the top of the wood. Let the top set overnight.
Cedar Mini Decorative Planters/Boxes Using Interlocking Dovetail Joints Having a cedar mill within an hour of my shop allows me to work with some very nice wood. While cedar can be brittle, it is wonderful to work with and makes putting these decorative boxes together a breeze. When working with cedar I am always looking for pieces that have what is known as “heartwood”. This is the red portion of the wood. When first planed or sanded, this heartwood is almost pink in color but takes polyurethane or spar finish well giving a vibrant dark red when applied. If left untreated, cedar will turn gray in direct sunlight and a dull red color from normal household light. These boxes have been treated with a wiping polyurethane mix that allows me to apply it with a cotton rag instead of a brush. It’s faster to apply, doesn’t run and dries fast enough to apply two coats in a day. So applying 5-6 coats only takes 2-3 days to accomplish. I assembled the boxes using a dovetail joint which provides both strength and decorative at the same time. A fan shaped tenon that forms a tight interlocking joint when fitted into a corresponding mortise. The dovetails on these boxes are shown on the length of the box and not the end where the handles are located. I use a dovetail jig and a router to make these joints which is more efficient. Depending on how the client will use the box I may or may not drill two holes in the bottom of the box. If they are built to be used as outside planters then I drill 2, half inch holes in the bottom for water to drain. If they are to be used inside as a table center piece or fireplace mantle decorative box, then I do not drill the hole. In the end they are strong, durable and beautiful no matter how they are used.