An assortment of chisels should be part of every workbench. Chisels are not just for wood carvers. Any woodworker will need chisels to clean out joints and saw cuts. Look for chisels made of high-alloy carbon steel or chromium-vanadium alloyed steel. Hardwood grips are best, especially if they have metal caps on them. This will keep the end of the handle from becoming malformed when you hammer on it.
The client then explains the furniture he wants. In detail, he describes the dimensions, moving parts, the features of the furniture and his budget for such work. The woodworker takes note of the information and gives the client an estimate. After a day or two, the woodworker gives a preliminary design of the item the customer wishes to have. The design could be revised if the customer wishes to alter it. The first exchange of money, the payment of the design fee, usually happens here.
The deep grain lines in woods like oak or walnut will telegraph through the clear finish, no matter how many coats you apply. And that’s fine; it’s part of the character of coarse-grain woods. But if a perfectly smooth surface is the look you want, use a grain filler. You’ll find several products online or at woodworking stores. With most, you wipe on the filler, squeegee off the excess with a plastic putty knife and then sand after it’s dry for a smooth-as-glass surface.
The Milwaukee REDSTICK can be used to screed, smooth, and level. Once you’re done, the level is preposterously easy to wipe clean. The REDSTICK also has all the great features you would expect from a Milwaukee level. SHARPSITE Vial Technology makes the magnified bubble easy to read and the REDSTICK’s magnesium core keeps the level from breaking down. The Milwaukee REDSTICK Concrete Levels are available in 24-in., 48-in. and 72-in. lengths starting at $99.99.
Although it’s tempting to use a random orbit sander to smooth your table top at the final stages, I never do. Finish quality is the reason why. Random orbit sanders often leave behind swirl marks that don’t show up until finishing time. A better option is to complete the sanding process by hand, using 180-, then 220-grit paper only in the direction of wood grain. The finish of a tabletop is more closely examined than wood finishes anywhere else, so you need to eliminate all flaws.
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It's important to sketch out a plan in advance so you don't have to take a sudden trip to the store. Sometimes, no matter how much you plan, you still end up needing a part. A lot of craftspeople keep a basic stock of supplies on hand just in case. Also, as you get more experienced at crafting, you gain a better understanding of what you need for a project.
Carefully lay the top down and attach pipe clamps at roughly 1' intervals. Slowly tighten each pipe clamp in a consistent fashion until the gaps disappear. Small amounts of glue can be removed when dry; scrape up any puddled glue with a plastic putty knife. To minimize sanding later, avoid working glue into the top of the wood. Let the top set overnight.
Breaking down heavy sheet-goods on a jobsite table saw is difficult, and dang near impossible when working alone. That’s where a track saw comes in handy. A good quality track saw can produce cabinet saw results out on any job. Now, this portable tool is even more portable. The FESTOOL TSC 55 is a cordless saw that has the same features and performs just as well as FESTOOL’s corded saw, including the cut capacity and blade speed. It also has a collection bag that actually works, collecting up to 90% of the dust. The batteries are compatible with other FESTOOL products and the saw runs on their standard tracks.
We cut the supports 16 in. long, but you can place the second shelf at whatever height you like. Screw the end supports to the walls at each end. Use drywall anchors if you can’t hit a stud. Then mark the position of the middle supports onto the top and bottom shelves with a square and drill 5/32-in. clearance holes through the shelves. Drive 1-5/8-in. screws through the shelf into the supports. You can apply this same concept to garage storage. See how to build double-decker garage storage shelves here.
The Stanley 32050 FatMax Power Claw is a clever power strip built into a clamp. It can grab on to a stud, rafter, sawhorse or ladder. Hang it wherever you need power. This strip works great at keeping extension cord connections off the ground. That’s convenient, but it makes even more sense if you’re working outside on a wet surface. The Power Claw has three grounded outlets and a 15-amp breaker.
Okay, let’s stain this beast. I should explain that we used Rustoleum’s Dark Walnut Ultimate Wood Stain, but we did it wrong. We failed to mix it well before applying it, resulting in a color we really liked–but not the color this stain is designed to create. When we came back to do a second coat, we stirred it well, resulting in a coat that looked like purple paint. I had to sand it off and start over. So, don’t follow my lead here–follow the can’s directions and TEST before staining all of your new masterpiece!