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It is becoming more popular in this DIY age for people to want to make things themselves, and we are seeing a return to woodworking as a hobby or pastime. The garage is transformed into a workshop, with a workbench a set of woodworking tools and of course a beer fridge. Beautiful handmade woodworking projects can be achieved with some practice, a good set of plans and the right woodworking tools.
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We call them strongbacks and we use them on every tabletop we build. It's just a scrap strip of 3/4" plywood, with 3/4" pocket holes drilled about ever few inches. The strongback is attached to the bottom of the tabletop as the glue dries. The square edge of the plywood prevents the tabletop from warping or cupping as it dries. Then we remove the strongbacks (and save them for the next tabletop) when we attach the tabletop to the base.
When a fluorescent bulb goes dark, the problem can actually be one of three things: the bulb, the ballasts, or the pins. By touching the bulb with its extending wand, this niche diagnostic tool can isolate the problem. You probably don’t need one for your basement lights, but the guy who works maintenance in a 12-story office building loves this thing.
Taking cabinet building to the next level I wanted to take another step in my building and see if I could build a cabinet without the use of screws. My wife found the plans in an old Woodsmith Magazine and asked me to build the largest bookcase of the set. My plan was to build the entire cabinet using dowels instead of screws, dado slots instead of pocket hole joinery and biscuit joints. Using rough oak purchased from a local lumber mill, I milled and sized the lumber to the specifications to create this book cabinet with 5 shelves. It was time to replace a number of older pine book cases in the house. Instead of using the traditional pocket hole joinery, the sides, shelves, doors and face frame were all joined using 3/8” dowels,biscuit joints, dados and glue. I used tempered glass for the doors for safety which I was able to purchase locally. The glass vendor recommended using silicone caulk to secure each pane before applying a few small mirror catches on all the sides. The doors were each hung with 3 Ball-Tip Full Back-to-Back Wrap-Around Inset Hinges. Finished with Minwax English Chestnut and homemade wiping polyurethane, this cabinet will stand the test of time and hopefully become a keepsake that is passed down through generations. *DISCLOSURE: Some of the links in this post are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU!
Adirondack Chairs in Tennessee Cedar Wood Growing up in Central New York and spending years in the Adirondack Mountains, I grew up seeing all types of Adirondack chairs. But it was not until I moved to middle Tennessee that I attempted to build Adirondack chairs myself. I found plans that gave me the basic design to build the adult chairs. I made some adjustments in order to fit them into my style and the type of wood that I have available. I found a cedar mill within an hour of my shop that allows me to purchase rough cut lumber. Because of the nature of rough lumber I am buying wood that is actually thicker, wider and longer than wood purchased at a brick front store. Where a nominal 2”x 4”x 96” bought at a local lumber store is actually 1.5 x 3.5 x 96. The cedar I purchase is 2 ¼ x 4 ¼ x 102 inches. Once run through the surface planer to clean up the roughness and sanded, I am able to build with actual 2” x 4” or 2” x 6” lumber. This makes the chairs heavier, sturdier and more durable. Because of the size of the wood I assemble the legs and main supports with 3/8” carriage bolts. The arms, seat boards and backs are all assembled with 2” to 3” exterior screws. I predrill all the holes prior to inserting any screws. I do this because cedar, or any wood for that matter, can split at any time. The actual finished chair stands 38” tall x 39” long and 33” wide. They weigh about 35 lbs. and can seat a large adult very well but also comfortable for my tiny framed wife. The rise of the seat from the knees to the ground for your feet is 13 ½ inches. The seat reclines backward naturally but not so much that it is hard to stand from a seated position. The back is curved to support the natural curve of your back allowing for a more comfortable fit. The back is 32” tall to support even a taller person. The arms have been described as looking like whales so they are narrow where they fasten to the back of the chair and wide in the front for a cup, a book or even a laptop if you choose to work outside. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! Child’s Chair: The smaller child chairs are added to match the adult chairs to finish the family. These also are made with rough cedar milled and sanded to size to make the chairs sturdy. As with the adult chairs the wood will be thicker, wider and stronger than nominal wood. I use all true 1” lumber for the
When you buy the wood, look for pieces that aren’t warped, excessively longer or shorter than the others, and, if you can get lucky, don’t carry the telltale “new wood” planer marks. We purchased the most inexpensive wood that we could find. You’ll likely find them in 2- and 4-ft pieces. If you have a saw at home, you might consider getting the 4 ft pieces to decrease the cost of your project a bit.
She has permanently glued and screwed the tabletop within that four-sided, mitered frame. Attaching the skirt to the long edges of the wide boards is no problem, but fastening them to the end grain of the wide boards, as shown in the photo above, is. The builder has constricted the wide boards' movement, and as they grow or shrink in width but are held in place by those end-caps, they will warp and split, making this a short-lived piece of furniture.
Cedar Mini Decorative Planters/Boxes Using Interlocking Dovetail Joints Having a cedar mill within an hour of my shop allows me to work with some very nice wood. While cedar can be brittle, it is wonderful to work with and makes putting these decorative boxes together a breeze. When working with cedar I am always looking for pieces that have what is known as “heartwood”. This is the red portion of the wood. When first planed or sanded, this heartwood is almost pink in color but takes polyurethane or spar finish well giving a vibrant dark red when applied. If left untreated, cedar will turn gray in direct sunlight and a dull red color from normal household light. These boxes have been treated with a wiping polyurethane mix that allows me to apply it with a cotton rag instead of a brush. It’s faster to apply, doesn’t run and dries fast enough to apply two coats in a day. So applying 5-6 coats only takes 2-3 days to accomplish. I assembled the boxes using a dovetail joint which provides both strength and decorative at the same time. A fan shaped tenon that forms a tight interlocking joint when fitted into a corresponding mortise. The dovetails on these boxes are shown on the length of the box and not the end where the handles are located. I use a dovetail jig and a router to make these joints which is more efficient. Depending on how the client will use the box I may or may not drill two holes in the bottom of the box. If they are built to be used as outside planters then I drill 2, half inch holes in the bottom for water to drain. If they are to be used inside as a table center piece or fireplace mantle decorative box, then I do not drill the hole. In the end they are strong, durable and beautiful no matter how they are used.