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Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½ x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only. I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
Aside from the privacy it offers, a latticework porch trellis is a perfect way to add major curb appeal to your home for $100 or less. The trellis shown here is made of cedar, but any decay-resistant wood like redwood, cypress or treated pine would also be a good option. Constructed with lap joints for a flat surface and an oval cutout for elegance, it’s a far upgrade from traditional premade garden lattice. As long as you have experience working a router, this project’s complexity lies mostly in the time it takes to cut and assemble. Get the instructions complete with detailed illustrations here.
Another fairly inexpensive option for making a table top is using a stain grade 3/4″ plywood. cut the 4 x 8 sheet in half (2- pcs, 4 x 4). Spread wood glue one and place and clamp the other on top. Once the glue has dried, it can be cut with a jig saw to the round shape, or if you have access to a router, make a “circle cutter” by mounting the router on a thin piece of wood, (1/4 x 6 x 60″) and putting pivot hole at a distance of 1/2 the diameter of the desired table. (from the side of the router bit to the pivot hole. Put a small hole in the underside of the table top as close to the center as possible. (not all the way through) and use something like a nail as a pivot. Use a straight bit and cut a perfect circle. The stain grade plywood usually has a pretty good stain surface and the construction of the plywood makes it pretty stable. After cutting the edge may have some minor voids, which can be filled with wood putty and sanded nice and smooth. The results can be a nice stained or painted surface.
The end grain of wood soaks up finishes and often turns much darker than the face grain. Check for this on your test block. If you get an ugly result, pretreat the end grain with a dose of finish that will limit absorption (wood conditioner, sanding sealer, shellac or polyurethane thinned 50 percent). Apply the treatment with an artist’s brush and be careful not to slop onto the face grain.
If planks are slightly cupped or twisted, have them planed at a local millwork shop or borrow a tabletop planer and tackle the job yourself. If planing yourself, first check planks for and remove nails and excess dirt*. Run planks though the planer, stripping a small amount of wood from each side as you plane. While the board is going through the planer, manually adjust the depth of the cut to compensate for irregular thickness (or twist) over the board’s length. You can hurt yourself or damage the board or planer if you do not manually adjust as you go. Keep running boards through the planer until the blade has lightly stripped each surface. Next, rip boards on a table saw to create straight edges; planks do not have to be identical in width.
Even with the most careful glue-up job, there will be at least a little board-to-board misalignment when your tabletop comes out of the clamps. This is where cross-grain sanding helps. With an 80-grit abrasive in your belt sander, level your tabletop by working across the grain instead of parallel to it. This removes wood more quickly, making it easier to create flat results. Move to parallel-grain sanding with the 80-grit belt when all joints are flat, then switch to 120- and 180-grit belts, also run parallel to the grain.
Verdict : Ted’s product is EXTREMELY extensive with 16k plans and there are tons of projects to choose from. Not every woodworker online loves it, but it’s cheap and perfect for every level of experience, I love it because this is basically the only resource I need. I highly suggest it. They also offer a really solid money back guarantee if you don’t like it after all.
Screwdrivers are another must-have in the woodworker’s set of hand tools. Not only will you need Phillips and slot, or flathead screwdrivers, you’ll need star drivers and Torx drivers, too. A quality construction is vital to a good set of screwdrivers. So many of them are made out of soft metal, and the first time you put any “oomph” behind them, they strip out, becoming absolutely useless.
And the fact is that you can make your own patio chair with several old but still good pallets. Here we are providing a tutorial that everybody can follow easily – it is very well-written and also self-explanatory, which is great for those who are a beginner at woodworking and have never completed a DIY project before. As you don’t need to be a professional woodworker or a handyman to complete this project, so it is not a difficult task – all you need is a bit of determination!
Rolled-on poly looks terrible at first, but the bubbles disappear in minutes, leaving a smoother surface than most of us can achieve with a brush. Beware of ridges formed by the edges of the roller and humps where you start and stop. You can minimize both of those flaws by applying lighter coats. We experimented with several kinds of rollers and got the best results with microfiber mini rollers. We also tried rolling on water-based poly; don’t do it.
If you have some basic carpentry and tool usage skills, take advantage of Ryan's custom woodworking plans and the opportunity to build a custom entertainment center yourself with entertainment center plans, media center plans and woodworking plans designed and published by Ryan. If you don't, now is a great time to start. Its not as difficult as your may think.
Using an orbital or belt sander, carefully sand down the tops of the legs (1/16" high) until even with the top. Sand any rough spots or glue marks. The table, gutter and legs can now be painted, stained, polyurethaned or waxed. Walnut-tinted furniture wax was used to finish the table shown. Apply several coats of wax over the course of several days to fully saturate the wood grain.
The next important hand tool for the woodworker is an accurate tape measure. Get a retractable one that is at least 25 feet long. Any longer than that, and you start having problems getting it to roll back up. Since measurements on large scale projects can be very susceptible to even the most minute measurement variations, you’ll want to make sure the “hook” or tab at the end of the is firmly attached, with no give. When they get loose, you’ll have as much as 1/8” variation in your measurements. This can add up to some severe accuracy problems in the long run.
This tool is specialized for the task of making shingles. The strange name comes from the antiquated word "froward," which means "away," in reference to the direction that the tool cuts. To use it, place the froe, blade down, on the edge of a log length, then hit the top of the blade with a wooden club, forcing the froe into the log. Next, pull the handle toward you and pry off a thin slice of the log. Voilà... shingle! Since buying a box of square-edged shingles is significantly less effort than making each and every one by hand, this tool has long since passed its heyday. But it still can be used to build up the kindling pile.
She has permanently glued and screwed the tabletop within that four-sided, mitered frame. Attaching the skirt to the long edges of the wide boards is no problem, but fastening them to the end grain of the wide boards, as shown in the photo above, is. The builder has constricted the wide boards' movement, and as they grow or shrink in width but are held in place by those end-caps, they will warp and split, making this a short-lived piece of furniture.
OK, the Long Ranger’s been around since Marconi. But we love it. Simply put, this Long Ranger III Remote Dust Collector Switch is a remote system for turning on your dust collector out in the shop from whatever tool you’re operating. It plugs into the wall, you plug your dust collector into that and you’re done. Push the button on your remote and it fires right up. It’s saved us about two years and 1,300 miles of walking back and forth to the dust collector switch.
Diablo's 6-piece Starter Bit Set includes a variety Diablo's 6-piece Starter Bit Set includes a variety of profiles ideal for the beginning woodworker. Featuring TiCo carbide with titanium these bits provide a long cutting life and ultra-fine finish. Perma-Shield Diablo's high performance coating reduces friction and build-up on the bits. The bits kick-back reducing design allows for safer ... More + Product Details Close
We no longer have that problem because we picked up a set of Mag Shims from FastCap. Mag Shims are 1/8-in. magnetic spacers. If you need a blade height of 7/8 in., simply stack seven spacers, and raise the blade to match. They also work great for setting the depth on router bits and drill presses. We stick them right to the backside of the fence, so they’re always at hand and never get lost.
The deep grain lines in woods like oak or walnut will telegraph through the clear finish, no matter how many coats you apply. And that’s fine; it’s part of the character of coarse-grain woods. But if a perfectly smooth surface is the look you want, use a grain filler. You’ll find several products online or at woodworking stores. With most, you wipe on the filler, squeegee off the excess with a plastic putty knife and then sand after it’s dry for a smooth-as-glass surface.
To save money, we keep the temp in our shop down low when we’re not in it and crank up the heat when we return. But even when the air temperature hits 70 degrees F, the concrete floor is still Minnesota-cold. We tried a space heater under the bench, but it broiled the shins and still left us with cold feet. So we recently bought a foot-warming mat, and now our feet stay toasty warm. Plus, it uses a fraction of the electricity and is a lot safer than a space heater. The mat is produced by Cozy Products. The good folks over at Cozy suggest putting a chunk of cardboard underneath it if you use it on flooring that could fade from the heat, like carpet or wood.
It’s important to have an understanding of wood when building DIY furniture projects. Not just how to cut, and assemble with wood but also to understand how it works. In Mistakes with Wood Can Cause Your DIY Furniture to Crack we talked about how wood is hygroscopic. Simply put, hygroscopic means it absorbs moisture from the air. Seasonal changes cause wood to absorb and release moisture.
You can also use Google image search to research a project. Unlike the PDF search, the image search provides a photo of what the project will look like, which is helpful in determining if you want to pursue building it. By doing an image search for how to build a step stool, you will have a ton of options that all lead to woodworking plans of various quality. (The how to part of these is important—otherwise you’ll just get pictures of step stools.)
The next part of the custom woodworking transaction is a visitation to the actual site where the furniture is going to be placed. The woodworker determines if the design is doable. If it is, he advises the client of the final cost. Once the design is approved and the contract is signed, the construction of the project can begin. Some woodworkers require advance payment before the construction can commence.
Using pocket holes to attach the stool base to the stool top prevents the top from moving during seasonal changes. It’s also not a good idea to drive screws through the edge of the apron into the table top. Over time the top could crack or the top could have enough force to push or pull the joints of the base apart. Skate over to Mistakes with Wood Can Cause Your DIY Furniture to Crack to see more about how I incorrectly attached the top on the stool.
The reclaimed wood boards are glued together, side-by-side, to form the table top. Use a biscuit joiner to cut matching slots along the board edges (Image 1). Because this tool can be set to cut the all of grooves at the same precise depth, when you insert the biscuits in the slots and pull the boards together the result is a smooth, level surface (Image 2).