Diablo's Adjustable Rail and Stile Router Bit Sets Diablo's Adjustable Rail and Stile Router Bit Sets create perfect fitting rail and stile doors for 5/8 in. to 1-1/4 in. stock. Featuring TiCo carbide with titanium these bits provide a long cutting life and ultra-fine finish. Perma-shield Diablo's high performance coating reduces friction and build-up on the bits. The ...  More + Product Details Close
If you’re like me, every time you wander through a big-box furniture store, you feel a little insulted. Here you are, a man, staring at relatively simple furniture, being asked to lay down large sums of money for a bookshelf, dining set, or desk. And if you know enough about wood to spot laminate and fiberboard, you’ll quickly see these expensive pieces of furniture have a shelf life (no pun intended) of about two years.
Clean wooden gutters of any loose debris and cut to a manageable length. Miter down to form an approximately 40" x 94" rectangle. Coat the corners with wood glue and fasten together with 15-gauge finish nails. If miters are tight 45-degree cuts, box should be square. Double check diagonal measurements before fastening completely. The two diagonal measurements should be as close to equal as possible.
Turning over the sturdy tabletop, I felt a thrill of vindication. Clearly, it wasn’t a mistake in the end to use all three stains for the same project. Before I could consider the job done, though, I would need to apply sealer—Minwax Helmsman Spar Urethane—to protect the wood from moisture, UV rays, and the wear and tear of day-to-day life. This was my first time experimenting with a spray-application sealer, and I loved it. Obviously, it’s important to have proper ventilation in your work area, and you’ve got to shake the can vigorously before spraying, but so long as you remember the basics, spraying couldn’t be more straightforward. Holding the Helmsman Spar Urethane can about a foot from the surface, spray in a series of even strokes, always in the same direction, until you’ve completed the first coat. Let the sealer dry for about four hours before applying any additional coats, and for best results, sand the entire surface before each application of a new layer.
No sadly, as I mentioned above, my table top ended up splitting, starting at a knot on the edge and going clear across the top (pre-drill those holes!!!), so I had to come up with another solution.  I didn’t want to go to the trouble of making another table top like this one, so I did a much easier and quicker solution…stain-grade plywood with decorative moulding attached to the edges. 

The engineering involved in building this garden bench is pretty simple, and we have provided some links to get a full cut list and plans with photos to help you along the way. Additionally, to the stock lumber, you will need wood screws, barrel locks, and hinges to complete the table. A miter saw or hand saw is also extremely helpful for cutting down your stock to the correct angle and length.


Do you enjoy splinters or cuts from metal flashing? Nope me neither. THESE GLOVES ARE THE SHIZ NIT! I have yet to get a splinter when handling my rough-edged plywood. Not only are they cheap but extra reliable. Mom these gloves are for you (My poor mom always gets splinters when she helps me DIY). This is one of the unique tools you’ll be happy you own.
Creating a classic toy: One of my favorite shop projects is to create children’s cedar building blocks from rough Tennessee red cedar. These came about after I built my first Adirondack chairs and I had a large amount of scrap wood left over. Our first granddaughter had just been born and we decided to build a set of building blocks. Since that first set of blocks was made I’ve delivered hundreds to young children all across the country. Hearing the stories of the kids playing with these for hours and seeing the joy on their faces is what it’s all about. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! Start with Rough Cut Cedar These blocks start with rough 2×4 and 2×6 cedar lumber purchased from my local cedar mill. I use my Ridgid Power Tools Surface Planer to bring the wood into smooth milled lumber. Over to the SuperMax Drum Sander to sand the wood as much as possible. The goal is make sure the wood is as soon as glass. Then the wood goes into my Ridgid table saw to be milled into ¾ x ¾, 2 x 2 and ¾ x 2. Once the pieces are cut to proper width its over to the Grizzly Band saw to cut the blocks to length. I tried to do this on my sliding miter saw, but found I could not control the blocks well enough and the saw blade would cause them to either get jammed or fly across the shop and be ruined. Block Sizes These blocks come in a number of rectangle and square sizes. ¾ x ¾ x 2”, 4” and 6” ¾ x 2 x2’, 4” and 6” 1 ½ x1 ½ x1 ½ 2 x2 x 2”, 6” Final Step by Hand The last step is to take them to the Ridgid Oscillating Sander and round over the edges and corners to keep them safe. Because we handle them multiple times it gives is the opportunity to clear out any misfits and chipped blocks. Watch the process here. At one point we were coating them with a finish used for salad bowls but they were hard to dry without leaving ridges from the drying racks or drips that needed to be sanded off. It was recommended/suggested by a number of mothers that we not put anything on them. The beauty of these blocks is they hold the smell and are safe to play with. They provide hours of fun when stacking and building. I have watched the little ones learning how to pick things up grab and hold them. Available to purchase on Etsy Interested in having your own set? We have a limited amount available for Christmas 2018 with or without the hand made wooden
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**Important!  Be sure to pre-drill the holes for your screws before attaching the base to the table top!!  If you read the blog, then you know my table top ended up splitting, starting at a knot on the edge.  I’m pretty sure the cause of this was the fact that I attached the base to the top with screws without pre-drilling the holes, and I screwed right into a weak spot at the knot.  Learn from my very frustrating mistake, and don’t try to take short cuts!!
It is becoming more popular in this DIY age for people to want to make things themselves, and we are seeing a return to woodworking as a hobby or pastime. The garage is transformed into a workshop, with a workbench a set of woodworking tools and of course a beer fridge. Beautiful handmade woodworking projects can be achieved with some practice, a good set of plans and the right woodworking tools.
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This is another wood table but this time with a more elaborate design. Instead of using a large log, this time you’ll need several small ones. The idea is to cut them to the same height and to try to create a mosaic with them. You can glue them together and you can also wrap a piece of rope or something similar around them. You should be able to create an original coffee table.
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