Drill four 5/8-in.-dia. 1/2-in.-deep holes on the large disc?inside the traced circle?then use 5/8-in. dowel centers to transfer the hole locations to the underside of the small disc. Drill four 1/2-in.-deep holes on the underside of the small disc and a 1/2-in.-deep hole in the center of the top for the dowel handle. Glue in the dowels to join the discs, and glue in the handle. We drilled a wood ball for a handle knob, but a screw-on ceramic knob also provides a comfortable, attractive grip.
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Diablo's Adjustable Rail and Stile Router Bit Sets Diablo's Adjustable Rail and Stile Router Bit Sets create perfect fitting rail and stile doors for 5/8 in. to 1-1/4 in. stock. Featuring TiCo carbide with titanium these bits provide a long cutting life and ultra-fine finish. Perma-shield Diablo's high performance coating reduces friction and build-up on the bits. The ... More + Product Details Close
After all slots are cut, stand each board on end and coat the edge of jointed side with wood glue. Next coat the biscuits with glue. Insert biscuits in one side only of each board, then insert glued biscuits in the empty joint of the next board. Assemble planks in order until the top is complete. Don't worry about small gaps. Next, carefully lay the top down and attach pipe clamps at roughly 1' intervals. Slowly tighten each pipe clamp in a consistent fashion until the gaps disappear*. Small amounts of glue can be removed when dry; scrape up any puddled glue with a plastic putty knife. To minimize sanding later, avoid working glue into the top of the wood. Let the top set overnight.
The engineering involved in building this garden bench is pretty simple, and we have provided some links to get a full cut list and plans with photos to help you along the way. Additionally, to the stock lumber, you will need wood screws, barrel locks, and hinges to complete the table. A miter saw or hand saw is also extremely helpful for cutting down your stock to the correct angle and length.
I am so glad to see this. It is exactly what I have been looking for. I have had a similar idea in my head for years but didn't know how to bring it together, and I wasn't sure how it would actually turn out. Yours is beautiful. It is nice to start with an idea of how the project will actually look when I am done. My table is 25 years old with a laminate top. The reason I want to cover instead of replacing it does that it is the first purchase my husband and I made together. It has seen 25 years of abuse by three little (now big!) boys and by me, the messy crafter. But I cannot imagine ever getting rid of this table. Plus it's not like I'm going to get less messy, so investing in an expensive table would be crazy. I love how I can take this top off and still do the messy damaging things on it. I am bookmarking this and if I ever get around to actually doing it LOL, I will send you pics
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
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