With all boards sitting in your main pipe clamps ready to come together under pressure, apply smaller clamps across each joint at all board ends. This aligns the boards perfectly, at least at the ends, anyway. Depending on how your boards behave along the rest of their length, you may or may not need cauls. These curved pieces of wood get clamped across the glue-up, top and bottom, aligning the boards vertically and minimizing steps between them. I use 1” x 4” lengths of hardwood for cauls, with one edge planed to a curve so the ends measure about 2 1/2” wide.

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Open rafters and trusses are an endless source of falling dust. So if you’re working under an open ceiling, hang plastic sheeting above. Keep the plastic at least 12 in. from light fixtures or remove the bulbs. Sometimes, adding plastic ‘walls’ is a lot easier than cleaning up the entire area. If you’re using oil-based finishes, hang the sheets about a foot from the floor to allow for ventilation.
Do you want to use an oil stain, a gel stain, a water-based stain or a lacquer stain? What about color? Our ebook tells you what you really need to know about the chemistry behind each wood stain, and what to expect when you brush, wipe or spray it on. It’s a lot simpler than you think! This is the comprehensive guide to all the varieties of stain you will find at the store and how to use them.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
It’s important to have an understanding of wood when building DIY furniture projects. Not just how to cut, and assemble with wood but also to understand how it works. In Mistakes with Wood Can Cause Your DIY Furniture to Crack we talked about how wood is hygroscopic. Simply put, hygroscopic means it absorbs moisture from the air. Seasonal changes cause wood to absorb and release moisture.
When you buy the wood, look for pieces that aren’t warped, excessively longer or shorter than the others, and, if you can get lucky, don’t carry the telltale “new wood” planer marks. We purchased the most inexpensive wood that we could find. You’ll likely find them in 2- and 4-ft pieces. If you have a saw at home, you might consider getting the 4 ft pieces to decrease the cost of your project a bit.
The Bosch Max FlexiClick 5-in-1 Drill/Driver System has one tool and five attachments. That means it can perform all kinds of tasks, like: screw-driving, drilling, right angle drilling/driving and offset driving close to edges. This tool/tools isn’t going to replace a deck builder’s 20v impact driver and drill, but it might be a great option for those smaller project that require a bunch of different operations, like knocking off a punch list at the end of a build-out. If you’re moving around and don’t have the space to haul around a bunch of dedicated tools this might be just what you’re looking for. The Bosch 5-in-1 Drill Driver System is available online and in home centers for $199.00.
Consider building your tabletop out of boards about 6" wide (1x6 or 2x6), or close in size (I use x4 and x8 boards on occasion). If you go smaller, you'll be adding more joints, which means more pocket holes and more sanding. If you go with a wider board, the board itself may cup over time, creating high and low points on your tabletop. I personally find x6 boards to be that happy medium.
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