Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½ x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only. I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.
Building a table is one of the most deceptively simple woodworking projects going. What could be easier than gluing up a few boards and applying a finish, right? But reality is often surprising, because building a top for that table can go wrong in ways you might not realize until it’s too late. Here are my favourite tabletop construction tips, plus advice on how to avoid trouble.