Using pocket holes to attach the stool base to the stool top prevents the top from moving during seasonal changes. It’s also not a good idea to drive screws through the edge of the apron into the table top. Over time the top could crack or the top could have enough force to push or pull the joints of the base apart. Skate over to Mistakes with Wood Can Cause Your DIY Furniture to Crack to see more about how I incorrectly attached the top on the stool.
Breaking down heavy sheet-goods on a jobsite table saw is difficult, and dang near impossible when working alone. That’s where a track saw comes in handy. A good quality track saw can produce cabinet saw results out on any job. Now, this portable tool is even more portable. The FESTOOL TSC 55 is a cordless saw that has the same features and performs just as well as FESTOOL’s corded saw, including the cut capacity and blade speed. It also has a collection bag that actually works, collecting up to 90% of the dust. The batteries are compatible with other FESTOOL products and the saw runs on their standard tracks.
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Google is probably the first place where most people would start searching for woodworking plans, but often the top results can be a mix of articles and how-to pieces that just aren’t detailed enough. Sometimes they’ll link to the plans (like we try to here at Lifehacker), but other times, they’re just showing off a cool project. There are better, more precise ways of finding what you’re looking for.
Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½  x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only.  I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
When it comes to choosing a finish there are two main choices. The typical approach of stain and urethane creates a smooth, wipeable surface, but when that finish eventually wears through, there’s no way of repairing it attractively. Sanding back to bare wood and refinishing is the only way to make it respectable again. Oil and wax finishes, on the other hand, take more time to apply initially, but they’re easily repaired and rejuvenated with the tabletop in place. Regular reapplication works just fine.
The Story of the Farmhouse Table with a Race Track While working my day job one of my managers came to my desk and said “I need your help”. Come to find out she ordered a farmhouse table and bench on Etsy. However the person she ordered it from fell off the face of the earth and left her without a table or her money (Etsy made good on it for her). The reason she ordered the table was because of the three legged bench. She has a young son and was concerned that he would turn over a two legged bench. This one appeared to give her the stability that she wanted. My reply, “I can help!” After seeing the picture of the table she ordered I told her to give me a few days and I could find her an alternative. So I went out to one of my trusted bloggers, Rogue Engineer and found the table I wanted to build. Please check out his site and follow him on social media. After getting her approval of the style and layout, we agreed on a price and some minor adjustments to the plans. She only wanted a 7 foot table and she only wanted one bench, but that bench needed a third leg. So I made the size adjustments and quoted the table. Now the “Curve” A couple of days after we agreed on the project my client called and said she had an idea on the way to work. She needed to find a way to get her son to the dinner table. “Can I add a 1½” wide by 1/8th inch deep race track around the top of the table?” After I caught my breath and recovered I gave her some alternative ideas to avoid creating a race track into what I knew was going to be a beautiful table. She was convinced this is what she wanted, so I said well, this is why we call ourselves Bayne CUSTOM Woodworking. So I agreed and then the adventure began. The Build Instead of recreating what Rogue Engineer already did I will refer you to his free plans on his site. See the link in the opening paragraph.  He will provide the materials list needed. Below I will outline the changes I made and how I built the table and bench. While not huge changes, there are some that I made to meet the client’s requests and some to add my own unique style. The plans call for a table that is 110” while I made mine to fit the client request of 84”. Because I trimmed my boards I ended up with a 40” wide top instead of a 42” wide. She wanted only one bench so I made an 80” bench with 3 legs instead of the 2 legged bench. Let me also state up front that I rarely, if ever, use pine to build anymore, but I did use it on the job because
Just redid my dining room table with this technique and I an observation/suggestion others might find helpful. The boards did not line up well putting it together upside down, even on a flat concrete floor with me standing on the boards while they were screwed. I would have combined biscuits with the pocket holes to ensure a better alignment of the boards. Lots of sanding was required after assembly, and this might not be a huge deal with pine, but I used hard maple so it was quite a chore even with a belt sander. Also, be aware that the 1x2s around the edge may not line up perfectly -- I had to trim about an eighth inch from each side after assembly to get nice smooth, even edges. Not a big deal, but the top turned out a little smaller than the specifications I was give by SheWhoMustBeObeyed. Otherwise our table now looks great, and thank you for the post!
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