If you want your table top -- any table top -- to actually ast without bowing/cupping/twisting, you MUST attach it in a manner that allows for seasonal wood movement. Wood is an organic product, and it naturally expands and contracts with changes in temperature and humidity. I'll post link below to a couple of options that you can cheaply buy which will allow you to securely attach a tabletop while still giving the wood the flexibility to move with the seasons. When you buy decently-made furniture at a store, they all accommodate for this one way or another. Don't just screw the top down to the legs or the skirt...you'll regret it later on.
With so many woodworking tool choices and options, we created this section to highlight the latest and greatest among the new woodworking tools recently added to our site. Our selection of Woodworking Tools is always expanding with one goal in mind - helping you become a better woodworker! If you are new to woodworking or just adding to your woodworking tools, here's an interesting article from our woodworking newsletter on what tools to buy - What Woodworking Tools would I buy now? From time to time we also feature new tool releases on our Woodworking Tool Sale page so be sure to take a peek...you might find a super special while you are at it! Even more deals at Half-Price Woodworking Tools!
The Wilton ATV All-Terrain Vise is a tool for those of you who work out of your pickup at job sites and need a serious on-site vise. And this vise is worth the price! It slips into any 2-in. receiver hitch and has a sizable flat anvil area for pounding. It comes with a bracket for attaching to any sturdy surface, such as a trailer, if you don’t want to use your truck.
If you don’t intend to finish the wood, you can probably safely skip this step. But for me, it was crucial to sand each board, not only to ensure a level tabletop, but also to give the stain a surface to which it could easily adhere. Of course, no matter how much sanding you do, some woods (2x4s included) are not milled for finish work and may never get totally smooth. But that was fine with me, as I figured that any imperfections that remained in the end would work to underline the rustic quality of the piece. It was in that same spirit that, in the process of sanding the boards (with fine-grit paper, always in the same direction), I opted not to sand down a few of the chatter marks left by the sawmill. I knew the stain would take to the wood a bit differently in those spots than elsewhere, lending the tabletop a further layer of charm—or so I hoped. Once I was done sanding, after thoroughly cleaning each board with a moist tack cloth, I let enough time pass for the wood to dry out completely.
To save money, we keep the temp in our shop down low when we’re not in it and crank up the heat when we return. But even when the air temperature hits 70 degrees F, the concrete floor is still Minnesota-cold. We tried a space heater under the bench, but it broiled the shins and still left us with cold feet. So we recently bought a foot-warming mat, and now our feet stay toasty warm. Plus, it uses a fraction of the electricity and is a lot safer than a space heater. The mat is produced by Cozy Products. The good folks over at Cozy suggest putting a chunk of cardboard underneath it if you use it on flooring that could fade from the heat, like carpet or wood.
Behind every great woodworking piece is a great woodworking plan. Even the classic furniture makers of the 18th and 19th centuries worked from detailed precision drawn plans. This is how we are able to make such genuine looking reproductions of the works of the famous furniture makers of old; the master woodworker’s plans are still extant. Many different styles and designs are available, from all different periods in history, to modern designs from this century. Working with the right woodworking tools a skilled woodworker can make any piece of furniture; however fancy the detail is, if he has an accurate woodworking plan to work from. Once you have reached a certain skill level in your woodworking techniques, you will be able to create a masterpiece which can be handed down through your family for future generations.
Stanley produced this all-in-one layout tool between 1888 and the 1930s. It looks like a directional arrow from a street sign and was originally advertised as 10 tools in one (including level, depth gauge, try square, and compass). There are a few companies that make replicas, but originals can still be found on eBay for a couple hundred dollars apiece.
There was a big crowd, rocking music, and a lot of excitement over the Extreme Post-it Notes at the 3M booth at the 2018 International Builders Show. Apparently these things stick to wood, hot stuff, cold stuff, wet stuff, brick, metal, plastic pipes, ladders, stair treads, flooring, the side of a truck, copper, tools, siding, co-workers, concrete, tile, drywall, asphalt, house wrap, light fixtures, switches, cabinets, leather belts, windows…well, you get the idea. Post-it Extreme Notes will be available at major retailers beginning in March 2018.
Ridgid has a new C-style close-quarter tubing cutter that slices through both 1/2-in. and 3/4-in. tubing, which means one less tool to carry and fumble around for. The cutting wheel is spring loaded so it needs no adjustment as you spin the cutter, and the outside surface has screwdriver slots for getting leverage in tight spaces. The 1/2 – 3/4 Rigid tubing cutter costs $32 and is available at plumbing supply stores and online retailers.
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It is becoming more popular in this DIY age for people to want to make things themselves, and we are seeing a return to woodworking as a hobby or pastime. The garage is transformed into a workshop, with a workbench a set of woodworking tools and of course a beer fridge. Beautiful handmade woodworking projects can be achieved with some practice, a good set of plans and the right woodworking tools.
Just a little nitpick on the tape measure blurb. The hook should not be completely tight. It should move in and out about a 1/16th or the thickness of the hook. This way you get an accurate measurement whether you hook a part to measure or bump up to it. If you want more accurate measurements with a tape measure, “burn” an inch instead of hooking or bumping the part. Just line up what you want to measure with the 1″ mark and subtract that inch from the final measurement.
After all slots are cut, stand each board on end and coat the edge of jointed side with wood glue. Next coat the biscuits with glue. Insert biscuits in one side only of each board, then insert glued biscuits in the empty joint of the next board. Assemble planks in order until the top is complete. Don't worry about small gaps. Next, carefully lay the top down and attach pipe clamps at roughly 1' intervals. Slowly tighten each pipe clamp in a consistent fashion until the gaps disappear*. Small amounts of glue can be removed when dry; scrape up any puddled glue with a plastic putty knife. To minimize sanding later, avoid working glue into the top of the wood. Let the top set overnight.
You would think that a sharp tool you swing in the direction of your ankles wouldn't last long. But the adze can be traced back at least to ancient Egypt. You use the adze to shape tree trunks and square them up into beams; looks like an ax with the blade oriented on the horizontal. But with modern-day milling capabilities so much faster and easier, for the most part the adze has gone the way of the dodo.
Working on one side at a time, glue and nail the side to the back. Apply glue and drive three 1-5/8-in. nails into each shelf, attach the other side and nail those shelves into place to secure them. Clamps are helpful to hold the unit together while you’re driving nails. Center the top piece, leaving a 2-in. overhang on both sides, and glue and nail it into place. Paint or stain the unit and then drill pilot holes into the top face of each side of the unit and screw in the hooks to hold your ironing board. Mount the shelf on drywall using screw-in wall anchors.
A magnetized screwdriver or driver bit makes starting screws a lot easier. It’s like having an extra hand to hold the screw. We also like to magnetize a screwdriver when working with tiny screws that are nearly impossible to find if you drop them (been there?). You can use a magnetic bit holder in most cases, but not in tight quarters. Instead, you can just magnetize the bit. We’ve even magnetized tweezers to help pick up tiny parts.
This tool is specialized for the task of making shingles. The strange name comes from the antiquated word "froward," which means "away," in reference to the direction that the tool cuts. To use it, place the froe, blade down, on the edge of a log length, then hit the top of the blade with a wooden club, forcing the froe into the log. Next, pull the handle toward you and pry off a thin slice of the log. Voilà... shingle! Since buying a box of square-edged shingles is significantly less effort than making each and every one by hand, this tool has long since passed its heyday. But it still can be used to build up the kindling pile.
Before doing anything else, I measured the metal garden table to figure out what size the tabletop would need to be. With those dimensions in mind, I went hunting for scraps. Somewhere in my collection, I was able to find the right combination of 2×4 boards to cover the measured surface area. (Note: If you’ve got a large, motley assortment of wood, you might find it painstaking to cull the pile and piece together suitable boards. To make quicker work of the process, I suggest cutting a template out of cardboard and using it to test different arrangements.) For my part, starting with five 2×4 boards, all roughly the same length, I had to make just a handful of cuts with the circular saw to end up with exactly the right amount of material. In the above photo, those dozen smaller pieces may seem haphazardly strewn about, but when combined, they fit together perfectly to form a tabletop of the desired shape and size.
If planks are slightly cupped or twisted, have them planed at a local millwork shop or borrow a tabletop planer and tackle the job yourself. If planing yourself, first check planks for and remove nails and excess dirt*. Run planks though the planer, stripping a small amount of wood from each side as you plane. While the board is going through the planer, manually adjust the depth of the cut to compensate for irregular thickness (or twist) over the board’s length. You can hurt yourself or damage the board or planer if you do not manually adjust as you go. Keep running boards through the planer until the blade has lightly stripped each surface. Next, rip boards on a table saw to create straight edges; planks do not have to be identical in width.