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After all slots are cut, stand each board on end and coat the edge of jointed side with wood glue. Next coat the biscuits with glue. Insert biscuits in one side only of each board, then insert glued biscuits in the empty joint of the next board. Assemble planks in order until the top is complete. Don't worry about small gaps. Next, carefully lay the top down and attach pipe clamps at roughly 1' intervals. Slowly tighten each pipe clamp in a consistent fashion until the gaps disappear*. Small amounts of glue can be removed when dry; scrape up any puddled glue with a plastic putty knife. To minimize sanding later, avoid working glue into the top of the wood. Let the top set overnight.
Ridgid has a new C-style close-quarter tubing cutter that slices through both 1/2-in. and 3/4-in. tubing, which means one less tool to carry and fumble around for. The cutting wheel is spring loaded so it needs no adjustment as you spin the cutter, and the outside surface has screwdriver slots for getting leverage in tight spaces. The 1/2 – 3/4 Rigid tubing cutter costs $32 and is available at plumbing supply stores and online retailers.
Crisp, tight joints are key to any great tabletop, and this is where the jointer comes in. Get help supporting boards longer than about five feet as you work. Also, if some joints don’t come together tightly, despite your best jointing efforts, try moving the boards to new locations if grain patterns permit. Some edges just naturally fit together more tightly than others. Don’t own a jointer? Pieces of planed lumber sometimes fit together just fine without jointing. Try different boards as neighbours to see which ones get along the best.
Before doing anything else, I measured the metal garden table to figure out what size the tabletop would need to be. With those dimensions in mind, I went hunting for scraps. Somewhere in my collection, I was able to find the right combination of 2×4 boards to cover the measured surface area. (Note: If you’ve got a large, motley assortment of wood, you might find it painstaking to cull the pile and piece together suitable boards. To make quicker work of the process, I suggest cutting a template out of cardboard and using it to test different arrangements.) For my part, starting with five 2×4 boards, all roughly the same length, I had to make just a handful of cuts with the circular saw to end up with exactly the right amount of material. In the above photo, those dozen smaller pieces may seem haphazardly strewn about, but when combined, they fit together perfectly to form a tabletop of the desired shape and size.
And if you haven’t got a fancy stencil hanging around, you can still give your table a stencil-styled makeover, and it won’t take much. To make this fun herringbone table, Shark Tails took a boring side table and taped off a herringbone design then spray painted it gold! It adds a touch of mod glam that’s not overwhelming since it’s in a small dose. // Shark Tails
Now, the project starts to get really interesting. While I knew that I would use pocket-hole joinery (my latest obsession) to assemble the tabletop, I couldn’t decide how to finish the wood. There were three different cans of Minwax Gel Stain on my shelf, in three different colors—Hickory, Cherrywood, and Honey Maple. In my head, I could make a credible argument in favor of each one. And though it would have helped to know where the table would eventually go, that was another question I couldn’t answer. Then it hit me: Rather than choose one stain, why not use them all? After all, I was constructing the tabletop from scraps, so it was going to have a homemade, mosaic look no matter what. In the end, using multiple stains would emphasize the rustic effect the table was going to achieve. Perfect! From there, having fought my way to a project plan, the rest came easy. Read on to see how I built the tabletop, then stained and sealed it with Minwax.
Begin by cutting off a 10-in. length of the board and setting it aside. Rip the remaining 38-in. board to 6 in. wide and cut five evenly spaced saw kerfs 5/8 in. deep along one face. Crosscut the slotted board into four 9-in. pieces and glue them into a block, being careful not to slop glue into the saw kerfs (you can clean them out with a knife before the glue dries). Saw a 15-degree angle on one end and screw the plywood piece under the angled end of the block.
If you have some basic carpentry and tool usage skills, take advantage of Ryan's custom woodworking plans and the opportunity to build a custom entertainment center yourself with entertainment center plans, media center plans and woodworking plans designed and published by Ryan. If you don't, now is a great time to start. Its not as difficult as your may think.
Our favorite tools that make every project easier (and safer too!) With Black Friday soon to be upon us I wanted to put together a list of 11 items under $70.00 (it was supposed to be 10, but I couldn’t decide which to leave off!) that I use on a regular basis in my wood shop. Each of these items will make great stocking stuffers, secret Santa gifts or just something you can purchase for yourself to make your shop more efficient and safer. I have personally used all these items except the tape measure. I bought that for my son-in-law who uses it on a regular basis. I find each of these items serve multiple purposes for me in the shop to keep me safe, provide my accurate measurements and give me that extra pairs of hands that I need. You can find Amazon links below that will take you directly to the item. *DISCLOSURE: The links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! SAFETY FIRST GRR-RIPPER 3D Pushblock for Table Saws, Router Tables, Band Saws, and Jointers by MICROJIG – $59.00 Safety is essential in the shop and these GRR-RIPPERS keep tablesaw blades, router bits and Jointer blades away from my fingers. No shop should be without them. I Have 2 and use them daily. 3M Peltor Optime 105 Over the Head Earmuff, Ear Protectors, Hearing Protection, NRR 30 dB $19.95 Don’t let the noise of your machinery ruin your hearing. I use these while running all the tools in my shop to protect my hearing. They fit well with safety glasses and are comfortable to wear for hours. MEASURING TOOLS Kreg KMA2900 Multi-Mark Multi-Purpose Marking and Measuring Tool Model – $42.11 Great things come in small sizes. I carry this little wonder in my apron for every project. It helps me make sure that my wood is all the same thickness when coming out of the planer. I use it to set the depth of my dado cuts. FastCap PSSR25 25 foot Lefty/Righty Measuring Tape – $9.99 This tape measure is great for someone that has issues with the smaller measurements such as 1/8, 3/8, 5/8, etc.. Left or Right handed, this item really measures up. 12 in Centerpoint Rule – $13.95 I picked this up on a whim while walking through a wood store one day and I have never regretted it. I find it hard to determine the center point of wood at times and this finds center every time without failure and with great ease. Find the full measurement on the top of the ruler and find the same number on the bottom and that is center. NO ONE EVER HAS ENOUGH CLAMPS Large Rockler Bandy Clamps, Pair – $24.99 I could never figure out what the fuss was for these until
Simply brilliant. Why didn’t I think of this? So we have a nearly 100 year old house. There is always something that needs repair. Thanks to whoever invented this little guy! No more mouth full of nails or screws. No more climbing up and down the ladder to get the damn screwdriver I dropped. Probably won’t hold your 16 oz claw hammer but other than that it is perfect. I love this. Highly recommend. Thanks for reading
A layout square, or combination square, comes in 6” and 12” sizes. Most woodworkers use the 6” model, simply because it’s easiest to carry around. Also, most of the stock you’ll use will be no bigger than 6” wide, so 12” is overkill. The layout square is a triangle that you can use to mark square cuts on stock. Once you measure the length of the cut, you line up the layout square with the edge of the board. The short side will give you a straight, square cut across the end grain. You can also measure off angles with the layout square. This helps when you’re trying to measure for a bevel on a table saw, or marking a cut for a miter saw. You can even use your layout square to determine an existing angle. Just be sure to buy one made of metal. The plastic ones are not only fragile, but they also can warp, making them pretty useless.
No sadly, as I mentioned above, my table top ended up splitting, starting at a knot on the edge and going clear across the top (pre-drill those holes!!!), so I had to come up with another solution. I didn’t want to go to the trouble of making another table top like this one, so I did a much easier and quicker solution…stain-grade plywood with decorative moulding attached to the edges.
This is a unique and cherished tool in my shop. 30 years ago my brother was a nuclear pipe welder at a federal submarine yard. He made this there and came home with it one day. The blade is submarine hull steel, Nickel Cobalt. I’ve never been able to sharpen it and it’s never really gotten dull. I had a diamond stone but quickly stopped using it as the diamond dust was being stripped off the stone. It has nostalgic and useful meaning to me.
There’s a lot of space above the shelf in most closets. Even though it’s a little hard to reach, it’s a great place to store seldom-used items. Make use of this wasted space by adding a second shelf above the existing one. Buy enough closet shelving material to match the length of the existing shelf plus enough for two end supports and middle supports over each bracket. Twelve-inch-wide shelving is available in various lengths and finishes at home centers and lumberyards.
We will suggest you select the simple Birdhouse if you are new at woodworking but be sure to select its design with respect to the place where you are going to hang/place it. One of our simple Birdhouse tutorials will help you building one. We have managed to include a source tutorial below that will help you to understand illustrates and the instruction to building a simple Birdhouse.
Now that you have the tools, you can build anything you want whenever you want at a fraction of the cost. Install molding, update your window casings and trimwork, build a custom closet, some laundry room shelves or whatever! Not to mention, now you can start making gifts for friends and family or building a small business. The opportunities are set by your imagination.
It’s important to have an understanding of wood when building DIY furniture projects. Not just how to cut, and assemble with wood but also to understand how it works. In Mistakes with Wood Can Cause Your DIY Furniture to Crack we talked about how wood is hygroscopic. Simply put, hygroscopic means it absorbs moisture from the air. Seasonal changes cause wood to absorb and release moisture.
Aside from this being a fun gadget to own it is one of the most versatile tools for use around the house. You can look down your garbage disposal for the ring you just dropped, inside your car engine to see where the leak is and on and on. I love to see whats clogging my gutters both in the gutter and in the drain. One of the more unique tools. It’s going to be your new favorite.