Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½  x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only.  I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
Breaking down heavy sheet-goods on a jobsite table saw is difficult, and dang near impossible when working alone. That’s where a track saw comes in handy. A good quality track saw can produce cabinet saw results out on any job. Now, this portable tool is even more portable. The FESTOOL TSC 55 is a cordless saw that has the same features and performs just as well as FESTOOL’s corded saw, including the cut capacity and blade speed. It also has a collection bag that actually works, collecting up to 90% of the dust. The batteries are compatible with other FESTOOL products and the saw runs on their standard tracks.

It is becoming more popular in this DIY age for people to want to make things themselves, and we are seeing a return to woodworking as a hobby or pastime. The garage is transformed into a workshop, with a workbench a set of woodworking tools and of course a beer fridge. Beautiful handmade woodworking projects can be achieved with some practice, a good set of plans and the right woodworking tools.
Another fairly inexpensive option for making a table top is using a stain grade 3/4″ plywood. cut the 4 x 8 sheet in half (2- pcs, 4 x 4). Spread wood glue one and place and clamp the other on top. Once the glue has dried, it can be cut with a jig saw to the round shape, or if you have access to a router, make a “circle cutter” by mounting the router on a thin piece of wood, (1/4 x 6 x 60″) and putting pivot hole at a distance of 1/2 the diameter of the desired table. (from the side of the router bit to the pivot hole. Put a small hole in the underside of the table top as close to the center as possible. (not all the way through) and use something like a nail as a pivot. Use a straight bit and cut a perfect circle. The stain grade plywood usually has a pretty good stain surface and the construction of the plywood makes it pretty stable. After cutting the edge may have some minor voids, which can be filled with wood putty and sanded nice and smooth. The results can be a nice stained or painted surface.
The next part of the custom woodworking transaction is a visitation to the actual site where the furniture is going to be placed. The woodworker determines if the design is doable. If it is, he advises the client of the final cost. Once the design is approved and the contract is signed, the construction of the project can begin. Some woodworkers require advance payment before the construction can commence.

This is a very colorful and fun project. The idea is to use an old table with a top that you don’t really like and to give it a makeover. You don’t need paint for this project, just a lot of colored tape. Use it to make stripes to cover the entire surface of the tabletop. You can also wrap the edges in tape. You can also cover it with lacquer or add plexiglass on top to protect the design.

The result of this project is what your wife or girlfriend would call a “Rustic,” “Barn,” or “Ranch Style” dining room table. I call it a man table, because it’s made from inexpensive wood, can take a beating, and one day your grandchildren will be serving their kids Thanksgiving dinner on it. Being the man that built that table is, well, manly. I’ve found a few similar tables on Craigslist and furniture sites, starting at around $1200. That’s absurd. I built mine for less than $200, including the chairs I bought for it.
California Air Tools makes great air compressors. One of their most popular models is the 2010A. The aluminum tank makes it light (35-lbs.) and eliminates those stains from rusty water draining from rusty tanks. The oil-free dual-piston pump provides a fast recovery time—fast enough to run a framing gun. It also draws less power and performs well in cold weather. There’s no doubt that you’re going to like all the features of this compressor, but you’re going to love how quiet it is. It runs at about 60-dB, which is about the same as a conversation in a restaurant. So, no more hollering at coworkers or cranking up the radio to hear the music over a screaming compressor.
If you want your table top -- any table top -- to actually ast without bowing/cupping/twisting, you MUST attach it in a manner that allows for seasonal wood movement. Wood is an organic product, and it naturally expands and contracts with changes in temperature and humidity. I'll post link below to a couple of options that you can cheaply buy which will allow you to securely attach a tabletop while still giving the wood the flexibility to move with the seasons. When you buy decently-made furniture at a store, they all accommodate for this one way or another. Don't just screw the top down to the legs or the skirt...you'll regret it later on.
For an artisanal look, you can use woodworking hand tools. These are easy to use, lightweight and require no batteries or power cords to operate. Many hand tools are covered by multi-year or even lifetime warranties for extra protection and value. Set up your pieces with the most expertly crafted woodworking hardware, such as hinges, pulls and knobs to create a final product that you can give as a gift, sell or just display proudly.
Drill four 5/8-in.-dia. 1/2-in.-deep holes on the large disc?inside the traced circle?then use 5/8-in. dowel centers to transfer the hole locations to the underside of the small disc. Drill four 1/2-in.-deep holes on the underside of the small disc and a 1/2-in.-deep hole in the center of the top for the dowel handle. Glue in the dowels to join the discs, and glue in the handle. We drilled a wood ball for a handle knob, but a screw-on ceramic knob also provides a comfortable, attractive grip.

She has permanently glued and screwed the tabletop within that four-sided, mitered frame. Attaching the skirt to the long edges of the wide boards is no problem, but fastening them to the end grain of the wide boards, as shown in the photo above, is. The builder has constricted the wide boards' movement, and as they grow or shrink in width but are held in place by those end-caps, they will warp and split, making this a short-lived piece of furniture.

If you already have a workshop and the skills for woodworking, you will need to make sure that you have some reliable woodworking plans at your disposal and the necessary woodworking tools to complete the projects you wish to make. There are some websites that offer free woodworking plans, but they are often incomplete or lack sufficient detail to understand properly and this will lead to frustration and loss of interest in woodworking. After spending many years building up your collection of fine woodworking tools and learning to use them, you will no doubt have some neat skills under your belt. Now to make full use of these skills, you will need to find a nice project to work on, one which will do you proud and show off your fancy woodworking skills.
Because we were putting our new table cover over our existing table, we needed a rim that would hold it in place that was made of 1x2's. The 1x2's are an inch and half wide so adding two of those adds three inches overall to the length and width. I also added an extra 1/8" overall to both the length and the width so that there was a gap underneath so that the table could easily come on and off.
To corral shelf-dwelling books or DVDs that like to wander, cut 3/4-in.-thick hardwood pieces into 6-in. x 6-in. squares. Use a band saw or jigsaw to cut a slot along one edge (with the grain) that’s a smidgen wider than the shelf thickness. Stop the notch 3/4 in. from the other edge. Finish the bookend and slide it on the shelf. Want to build the shelves, too? We’ve got complete plans for great-looking shelves here.

Touch ‘n Foam’s Gel Foam Subfloor Adhesive might make you want to chuck your caulking gun for good. It comes in a can and dispenses just like the spray-foam insulation everyone is familiar with. It lays down a bead way faster than tube adhesives but without the endless, wrist-busting trigger squeezing. And you’ll be able to keep working up to 10 times longer without stopping to reload. There’s no downtime due to wet or frozen lumber, and the can is reusable up to 15 days. To use Touch ‘n Foam Subfloor Adhesive, you’ll need an applicator gun (the same one used for expanding foam). There’s also a 46-in.-long barrel for the applicator gun that will save your back from a whole lot of bending over.
It's important to sketch out a plan in advance so you don't have to take a sudden trip to the store. Sometimes, no matter how much you plan, you still end up needing a part. A lot of craftspeople keep a basic stock of supplies on hand just in case. Also, as you get more experienced at crafting, you gain a better understanding of what you need for a project.

She has permanently glued and screwed the tabletop within that four-sided, mitered frame. Attaching the skirt to the long edges of the wide boards is no problem, but fastening them to the end grain of the wide boards, as shown in the photo above, is. The builder has constricted the wide boards' movement, and as they grow or shrink in width but are held in place by those end-caps, they will warp and split, making this a short-lived piece of furniture.


Google is probably the first place where most people would start searching for woodworking plans, but often the top results can be a mix of articles and how-to pieces that just aren’t detailed enough. Sometimes they’ll link to the plans (like we try to here at Lifehacker), but other times, they’re just showing off a cool project. There are better, more precise ways of finding what you’re looking for.
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Screwdrivers are another must-have in the woodworker’s set of hand tools. Not only will you need Phillips and slot, or flathead screwdrivers, you’ll need star drivers and Torx drivers, too. A quality construction is vital to a good set of screwdrivers. So many of them are made out of soft metal, and the first time you put any “oomph” behind them, they strip out, becoming absolutely useless.
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