Taking cabinet building to the next level I wanted to take another step in my building and see if I could build a cabinet without the use of screws. My wife found the plans in an old Woodsmith Magazine and asked me to build the largest bookcase of the set. My plan was to build the entire cabinet using dowels instead of screws, dado slots instead of pocket hole joinery and biscuit joints. Using rough oak purchased from a local lumber mill, I milled and sized the lumber to the specifications to create this book cabinet with 5 shelves. It was time to replace a number of older pine book cases in the house. Instead of using the traditional pocket hole joinery, the sides, shelves, doors and face frame were all joined using 3/8” dowels,biscuit joints, dados and glue. I used tempered glass for the doors for safety which I was able to purchase locally. The glass vendor recommended using silicone caulk to secure each pane before applying a few small mirror catches on all the sides. The doors were each hung with 3 Ball-Tip Full Back-to-Back Wrap-Around Inset Hinges. Finished with Minwax English Chestnut and homemade wiping polyurethane, this cabinet will stand the test of time and hopefully become a keepsake that is passed down through generations. *DISCLOSURE: Some of the links in this post are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU!
The next part of the custom woodworking transaction is a visitation to the actual site where the furniture is going to be placed. The woodworker determines if the design is doable. If it is, he advises the client of the final cost. Once the design is approved and the contract is signed, the construction of the project can begin. Some woodworkers require advance payment before the construction can commence.
Using an orbital or belt sander, carefully sand down the tops of the legs (1/16" high) until even with the top. Sand any rough spots or glue marks. The table, gutter and legs can now be painted, stained, polyurethaned or waxed. Walnut-tinted furniture wax was used to finish the table shown. Apply several coats of wax over the course of several days to fully saturate the wood grain.
Even with the most careful glue-up job, there will be at least a little board-to-board misalignment when your tabletop comes out of the clamps. This is where cross-grain sanding helps. With an 80-grit abrasive in your belt sander, level your tabletop by working across the grain instead of parallel to it. This removes wood more quickly, making it easier to create flat results. Move to parallel-grain sanding with the 80-grit belt when all joints are flat, then switch to 120- and 180-grit belts, also run parallel to the grain.
Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½ x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only. I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System
Be sure wood is dry. Material from a job site or floor joists that existed in a crawlspace may have high moisture content; material from a conditioned space should be dry. Wood can be dried in a kiln (ask your local lumber mill) or stored inside through the winter. If time does not permit, stack wood in a hot dry place with 1" spacers between layers. Allow to dry for a minimum of two weeks.
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