We call them strongbacks and we use them on every tabletop we build. It's just a scrap strip of 3/4" plywood, with 3/4" pocket holes drilled about ever few inches. The strongback is attached to the bottom of the tabletop as the glue dries. The square edge of the plywood prevents the tabletop from warping or cupping as it dries. Then we remove the strongbacks (and save them for the next tabletop) when we attach the tabletop to the base.
A review of the Dewalt dwp615 The Problem Using a router inside the shop makes for a dusty shop. In the past when using my hand held trim or plunge router I would roll the projects out of the shop to avoid the mess. While this is fine in good weather, when it gets cold or rains it’s not an option so I use the tool inside and clean up the mess afterwards. The Solution I located a dust collection for my Dewalt dwp611 trim router and the dnp612 plunge base unit on Amazon and purchased the dnp615 and the dnp616. See my YouTube channel for the actual test and review. I tested them both with cedar because it is a wood that makes the most dust in my shop. Installation was easier than expected and fit into both bases. Using the trim base I was able to use the round over bit without any issues to achieve a clean cut and eliminate 85-90% of the dust. I did find the unit attached to the plunge base would not allow round over bits to extend deep enough to make a good cut, but with a straight bit it works great. Both Amazon links are available are below I would say this is a successful purchase and has eliminated the majority of the dust put out by the router. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU!
Adirondack Chairs in Tennessee Cedar Wood Growing up in Central New York and spending years in the Adirondack Mountains, I grew up seeing all types of Adirondack chairs. But it was not until I moved to middle Tennessee that I attempted to build Adirondack chairs myself. I found plans that gave me the basic design to build the adult chairs. I made some adjustments in order to fit them into my style and the type of wood that I have available. I found a cedar mill within an hour of my shop that allows me to purchase rough cut lumber. Because of the nature of rough lumber I am buying wood that is actually thicker, wider and longer than wood purchased at a brick front store. Where a nominal 2”x 4”x 96” bought at a local lumber store is actually 1.5 x 3.5 x 96. The cedar I purchase is 2 ¼ x 4 ¼ x 102 inches. Once run through the surface planer to clean up the roughness and sanded, I am able to build with actual 2” x 4” or 2” x 6” lumber. This makes the chairs heavier, sturdier and more durable. Because of the size of the wood I assemble the legs and main supports with 3/8” carriage bolts. The arms, seat boards and backs are all assembled with 2” to 3” exterior screws. I predrill all the holes prior to inserting any screws. I do this because cedar, or any wood for that matter, can split at any time. The actual finished chair stands 38” tall x 39” long and 33” wide. They weigh about 35 lbs. and can seat a large adult very well but also comfortable for my tiny framed wife. The rise of the seat from the knees to the ground for your feet is 13 ½ inches. The seat reclines backward naturally but not so much that it is hard to stand from a seated position. The back is curved to support the natural curve of your back allowing for a more comfortable fit. The back is 32” tall to support even a taller person. The arms have been described as looking like whales so they are narrow where they fasten to the back of the chair and wide in the front for a cup, a book or even a laptop if you choose to work outside. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! Child’s Chair: The smaller child chairs are added to match the adult chairs to finish the family. These also are made with rough cedar milled and sanded to size to make the chairs sturdy. As with the adult chairs the wood will be thicker, wider and stronger than nominal wood. I use all true 1” lumber for the
If you’re like me, every time you wander through a big-box furniture store, you feel a little insulted. Here you are, a man, staring at relatively simple furniture, being asked to lay down large sums of money for a bookshelf, dining set, or desk. And if you know enough about wood to spot laminate and fiberboard, you’ll quickly see these expensive pieces of furniture have a shelf life (no pun intended) of about two years.
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And the fact is that you can make your own patio chair with several old but still good pallets. Here we are providing a tutorial that everybody can follow easily – it is very well-written and also self-explanatory, which is great for those who are a beginner at woodworking and have never completed a DIY project before. As you don’t need to be a professional woodworker or a handyman to complete this project, so it is not a difficult task – all you need is a bit of determination!
Clamp curved caul edges inwards so they align tabletop boards in the middle, then torque up the main clamps to draw the boards together. If the width of boards you’re using allow it, pre-glue boards for your tabletop in sections that are just narrow enough to fit within your thickness planer. Run these through the planer to clean and level the glue joints, then move back to clamps for final glue up. Working in stages like this reduces the number of glue joints you need to sand smooth and level later.
Creating a classic toy: One of my favorite shop projects is to create children’s cedar building blocks from rough Tennessee red cedar. These came about after I built my first Adirondack chairs and I had a large amount of scrap wood left over. Our first granddaughter had just been born and we decided to build a set of building blocks. Since that first set of blocks was made I’ve delivered hundreds to young children all across the country. Hearing the stories of the kids playing with these for hours and seeing the joy on their faces is what it’s all about. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! Start with Rough Cut Cedar These blocks start with rough 2×4 and 2×6 cedar lumber purchased from my local cedar mill. I use my Ridgid Power Tools Surface Planer to bring the wood into smooth milled lumber. Over to the SuperMax Drum Sander to sand the wood as much as possible. The goal is make sure the wood is as soon as glass. Then the wood goes into my Ridgid table saw to be milled into ¾ x ¾, 2 x 2 and ¾ x 2. Once the pieces are cut to proper width its over to the Grizzly Band saw to cut the blocks to length. I tried to do this on my sliding miter saw, but found I could not control the blocks well enough and the saw blade would cause them to either get jammed or fly across the shop and be ruined. Block Sizes These blocks come in a number of rectangle and square sizes. ¾ x ¾ x 2”, 4” and 6” ¾ x 2 x2’, 4” and 6” 1 ½ x1 ½ x1 ½ 2 x2 x 2”, 6” Final Step by Hand The last step is to take them to the Ridgid Oscillating Sander and round over the edges and corners to keep them safe. Because we handle them multiple times it gives is the opportunity to clear out any misfits and chipped blocks. Watch the process here. At one point we were coating them with a finish used for salad bowls but they were hard to dry without leaving ridges from the drying racks or drips that needed to be sanded off. It was recommended/suggested by a number of mothers that we not put anything on them. The beauty of these blocks is they hold the smell and are safe to play with. They provide hours of fun when stacking and building. I have watched the little ones learning how to pick things up grab and hold them. Available to purchase on Etsy Interested in having your own set? We have a limited amount available for Christmas 2018 with or without the hand made wooden
Screwdrivers are another must-have in the woodworker’s set of hand tools. Not only will you need Phillips and slot, or flathead screwdrivers, you’ll need star drivers and Torx drivers, too. A quality construction is vital to a good set of screwdrivers. So many of them are made out of soft metal, and the first time you put any “oomph” behind them, they strip out, becoming absolutely useless.
Keep your woodworking tools and knives razor-sharp with our wide variety of sharpening supplies and accessories. We have what you need for jointer and planer knife sharpening. For sharpening plane irons and chisels, we supply a variety of diamond and waterstones, the Infinity Sandpaper Sharpening System, and honing guides. Our power sharpening systems include the Worksharp Knife Sharpeners, Ken Onion edition for the sharpest knives in the drawer.
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Building a table is one of the most deceptively simple woodworking projects going. What could be easier than gluing up a few boards and applying a finish, right? But reality is often surprising, because building a top for that table can go wrong in ways you might not realize until it’s too late. Here are my favourite tabletop construction tips, plus advice on how to avoid trouble.